1. Sinter Pallet Cars
SIMPLEX CASTINGS LTD

2. SIMPLEX CASTING WORKS

3. WELCOME TO SIMPLEX CASTING LTD
The one Roof Solution to all your Engineering Needs
CI, SG Iron, Alloy Steel and all Intricate and Heavy Castings from 500 kg to 60 tons in one piece
Structural Fabrications
Steel Plant, Power Plant, Shipping Equipments and Heavy Machines Building
Heavy Machining Capabilities all CNC
In-house Forging Unit

4. We Serve the Industries Worldwide
Steel Plant
Power Plant
Cement Industries
Sugar Plants
Non-Ferrous Metallurgical Industries
Railways
Shipping
We Cast as you Need

5. Way back in the year 1994 Simplex Castings Ltd collaborated with SATO MANUFACURING Co Ltd. Japan and developed SG Iron Sinter Plant Pallets under the expert guidance of Dr Y Matsubara. The technology has been well absorbed and updated as per the modern needs of the Sintering Technology.

6. SIMPLEX SINTER PALLET CARS
Simplex has commissioned two Sinter Plants on Turnkey basis, in the past one at Bhilai Steel Plant 320 m2 with Tyazpromexoprt Russia, and other at Rourkela Steel Plant 220 m2 with Mitsui/Hitachi Zosen and understands integrity of Process quality and productivity of sinter plants which are continuously growing, and can only be met with designs suitable for the rugged iron and steel making environment.
Our technologies for Pallet Cars meet all local and market specific requirements.

7. BENEFITS OF SIMPLEX SINTER PALLET CARS
Stable for high sinter quality
Increased productivity
High structural stability with difficult charge materials
Pallet Cars with high bed height
Extended pallet width –Grate Wings Sinter Pallet Cars
Possibility of processing various ores
Less wear
Lower energy loss
Pallets Cars designed for less space requirement sinter plants
Less spillage
Manufactured as per the designed requirement of best Sinter Technologies

8. SINTER PALLET CARS BY SIMPLEX
This new generation of sinter machine pallet cars provides the following
benefits:
Decreased off gas volume, as the false air sucked along the side walls of conventional sinter machines is significantly reduced Increased yield
Improved productivity
Lower specific energy consumption
Improved sinter quality

9. SINTER PALLET CARS BY SIMPLEX
Each pallet comprises of:
A cast pallet body, as a single unit or in three pieces
Exchangeable front plates
Four roller sets, each set containing one running roller and one pressure roller, both arranged on the same shaft
Grate bars made from high alloyed cast steel
Side walls of cast material
Insulating sections to protect the pallet body

10. SIMPLEX SINTER PALLET CARS
Grate Bar
frame sides 10 mm
Side Wall
The material of construction of sinter plant pallets is either SG Iron or cast steel conforming to Grade 4 of IS 3038:1992 `Martensitic’ stainless steel and alloy steel castings for pressure containing parts suitable for high temperature service .

11. SIMPLEX SINTER PALLET CARS
Aligned Rollers

12. Testing a SG iron PALLET CARS with high chrome cast grate bars
SIMPLEX SINTER PALLET CARS
Testing a SG iron PALLET CARS with high chrome cast grate bars

13. SIMPLEX SINTER PALLET CARS and Supports
Sinter Pallet Cars and Support Systems as per your design:
1.0M x 1.0M ~ 1.5M x 5.5M
Pallet width 3m with bed height of mm
Spring loading of Pallet Assemblies with high chrome grate bars, the machine structural frames, rail supports, curved pallet guides etc

14. DETAILS OF CENTRE PART CASTING / PALLET BODY
Our Customers
DETAILS OF CENTRE PART CASTING / PALLET BODY
NAME OF
SUPLY
MATERIAL
UNIT
CUSTOMER
QTY.
SPECIFICATION
WT.MT.
MANDOVI PALLETS 21
ASTM A-217 GR. WC6
4.300 30 5 20
KUDREMUKH 16
7.800 10
BHILAI STEEL PLANT 40
CAST STEEL
1.300
S.E.F.W.-III TEDESARA
165
IS: /3 (SG)
1.250

15. DETAILS OF CENTRE PART CASTING / PALLET BODY
Our Customers
DETAILS OF CENTRE PART CASTING / PALLET BODY
BHILAI STEEL PLANT 10
CAST STEEL
1.800
S.E.F.W.-I BHILAI 6
ASTM A-217 GR. WC6
6.850 12
GS 22 M04
1.000 14
GGG-60 DIN 1693 (SG Iron)
3.750 5
IS:1865 GR.600/3 (SG Iron)
1.750 20
S.E.F.W.-III TEDESARA
165
GS 17 CrMoV5.11
1.250
SIMPLEX CASTING BHILAI
IS: /3 (SG Iron)
B.E.C. BHILAI 80 78
JINDAL V.NAGAR 1
6.500 2
0.780
LINDSAY
IS:1865 GR.600/3 (SG)
4.350

16. Our Customers
Sinter Pallet Cars and Support Systems has been supplied to:
Bhilai Steel Plant
Rourkela Steel Plant
Bokaro Steel Plant
Essar Steel
TATA Steel
Vishakapatnam Steel Plant
Birla Copper
Hindustan Zinc
Lindsay International
Mandovi Pallets Ltd
Egyptian Iron & Steel Co.
Otto Corporation Japan, Kawasaki Steel Chiba
Otto Corporation Japan, NSC-Komatsu
Mitsui Corporation Osaka, Kobe Steel

17. Thanks
Compiled & Designed by: Anil Singh and GD Mishra