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Published byEvelyn Joseph Modified over 9 years ago
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Eliminating smaller flares James BANISTER Process Technologist Heatric
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Natural gas field sizes Exploitation technologies LNG and Big GTL 100 10 2 0.4 0.8 0.2 0.05 TCF 15 6000 1000 Big methanol Re-injection or conversion 1000 mmscf/d 150 mmscf/d < 50 mmscf/d
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Natural gas field sizes Exploitation technologies 100 10 2 0.8 0.4 0.2 0.05 TCF 15 6000 1000 LNG and Big GTL Big methanol Re-injection 1000 mmscf/d 150 mmscf/d < 50 mmscf/d <0.4
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Natural gas field sizes Exploitation technologies 7% of fields <0.4 TCF Approximately half would be considered stranded – No viable gas market Associated gas requires alternatives to flaring 100 10 2 TCF <0.4
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The choice Re-injection or conversion? – Conversion brings an additional revenue stream – Recover capital cost of plant Methanol or GTL?
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Product Value and Pricing Exploitation technologies GTL – Product value linked to energy price – A small price premium may be possible from refiners – Economics of the process driven by cheap energy supply Technology Product value Principle driver GTLEnergy Cheap energy source
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Product Value and Pricing Exploitation technologies Methanol – Product carries price premium – Smaller unit fit with smaller chemicals market Up to 150mmscf/d – Use of methanol offshore Hydrate suppression – Process enhanced by carbon dioxide in feed gas Technology Product value Principle driver GTLEnergy Cheap energy source MethanolChemical Added value product
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Size and Weight offshore Methanol vs GTL reactors Reformer is common to both technologies GTL reactor is big – 10m diameter reactor for 100mmscf/d Methanol is smaller – 3m diameter reactor for 100mmscf/d
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Offshore gas conversion The technical challenges Minimise capital cost Minimise size and weight Designed for the operating environment Methanol has real advantages over GTL – Cheaper, lighter and smaller process – Higher value product
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Heatric compact methanol process Using diffusion bonded exchanger technology (DBX)
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Heatric compact methanol process The reformer Process Simulation Proof-of-concept Component Analysis Laboratory Trial Facility Industrial Prototype
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Heatric compact methanol process The reformer
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Heatric compact methanol process Methanol synthesis Process Simulation Demonstration and development unit Design of unit for a conventional plant
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Heatric compact methanol process Product advantages Reformer – Utilises Heatric multiple adiabatic bed concept – Simplifies control – Catalytic combustion Methanol – No recycle compressor – Reduced catalyst volume Advantages – Compact packaged process – No oxygen plant – Cost-effective for 5-50 mmscf/d – k$140-k$200 per tpd capacity – Experience in manufacturing for off-shore
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Conclusion Methanol production can provide revenue to eliminate flaring Challenge in the offshore environment is size and weight reduction Heatric is developing the technology for the most cost-effective offshore gas conversion
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www.heatric.com
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