1. CMS Tracker Week, CERN, 26-29 April 2005 27 Apr 2005CMS TrackerWeek - Module ProductionSalvatore Costa - Catania Report from Module Bonding Working Group Salvatore Costa Università di Catania and INFN – Sezione di Catania

2. 27 Apr 2005CMS TrackerWeek - Module Production2 Salvatore Costa - Catania Outline 1.Global info on production bonding of the Modules 2.Global review of Module bonding quality indicators 3.Open issues 4.Selected highlights from individual Center reports

3. CMS Tracker Week, CERN, 26-29 April 2005 27 Apr 2005CMS TrackerWeek - Module ProductionSalvatore Costa - Catania Global review of Module bonding quality that is, Module Pull Test results

4. 27 Apr 2005CMS TrackerWeek - Module Production4 Salvatore Costa - Catania # Modules Pull Tested

5. 27 Apr 2005CMS TrackerWeek - Module Production5 Salvatore Costa - Catania Mean pull forces

6. 27 Apr 2005CMS TrackerWeek - Module Production6 Salvatore Costa - Catania Mean pull forces

7. 27 Apr 2005CMS TrackerWeek - Module Production7 Salvatore Costa - Catania StDev/Mean of pull forces

8. 27 Apr 2005CMS TrackerWeek - Module Production8 Salvatore Costa - Catania StDev/Mean of pull forces

9. CMS Tracker Week, CERN, 26-29 April 2005 27 Apr 2005CMS TrackerWeek - Module ProductionSalvatore Costa - Catania Open issues

10. 27 Apr 2005CMS TrackerWeek - Module Production10 Salvatore Costa - Catania Hybrid-related issues 1.Bonding problems on PA encountered while bonding APV’s to PA in some TIB hybrids [mentioned by Alan/Gabriella]  Display additional warning in Pre-bonding section of DB Interface Faulty hybrids, with intermittent FHIT errors, erroneously sent to CERN from HAS, then to Gantry Centers and some already built into modules. [mentioned by Gabriella]  All Gantry and Bonding/Testing Centers alerted  I plan to generate from DB and distribute affected Module list

11. 27 Apr 2005CMS TrackerWeek - Module Production11 Salvatore Costa - Catania ModProd DB Browser Tool At Gian Mario’s request, non-prod quality objects (modules, sensors, hybrids) now excluded:

12. 27 Apr 2005CMS TrackerWeek - Module Production12 Salvatore Costa - Catania Jigs for TEC Module bonding TEC Center Module Types to bond (# Mod) Who made jigs (# jigs) Backup center for this Ring’s Modules Who makes additional jigs (# jigs) AachenR6Aachen (1)R3,R5p,R5sAachen (2) HamburgR1p,R1s, R3Hamburg (2/2/2)R7 Hamburg (2) Told Didier they can make jigs for other centers KarlsruheR5p,R5R3in preparation StrasbourgR7Strasbourg (1)R6Karlsruhe (1) ViennaR2p,R2sVienna (1)Not decided yet Can make R2 jigs for other centers ZurichR4 (1100)Karl./Zurich (2)R6, R7? Karl./Zurich (1+1) Has R7 jig on loan from Strasbourg We are continuing to monitor the preparation of attidional jigs for Center backup in TEC. This is a table already showed at last Meeting, but with updates added yesterday.

13. CMS Tracker Week, CERN, 26-29 April 2005 27 Apr 2005CMS TrackerWeek - Module ProductionSalvatore Costa - Catania Selected highlights from individual Center Reports

14. 27 Apr 2005CMS TrackerWeek - Module Production14 Salvatore Costa - Catania Catania: new facilities New bonding machine: Delvotec 6400 (100 kHz) –Since March 8 th –Oldest of 2 Hughes dismissed –Now in clean room: Delvotec, newest of 2 Hughes –Bonding times down: TIB34: 8’ 10” vs. 45’ + x TIB12: 12’ 15” vs. 65’ + x Backs: 15” vs. 1’ + x –Reliability improved: Machine failure rate: negligible Bonding failures: negligible PHL- (DEAD) channels: none so far –Experience: 45 modules bonded w/ new machine Programs for all module types ready: TIB34, TIB12, TIB12sl, TIB12sr (back/front/pulltest/after_pulltest) –Usable bonding parameters window narrower than in Hughes –Best Pull forces achieved: ~10g New operators –2 nd operator fully trained since last meeting already. –3 rd operator: Russian engineer with temporary contract.

15. 27 Apr 2005CMS TrackerWeek - Module Production15 Salvatore Costa - Catania Catania’s Delvotec 6400

16. 27 Apr 2005CMS TrackerWeek - Module Production16 Salvatore Costa - Catania Other Center’s highlights FNAL: Last 2 weeks found problems related to excessive flex of PA ends. Had to ask assemblers to move glue points. This helped but not yet satisfactory. Firenze: In some latest TIB modules dirty area of PA near end (but not at end) made bond difficult there. Padova: Uploaded pull test data after shipping modules to Pisa  usual DB problem: pull test appears performed in Pisa  recommendation: upload all of your data before shipping modules to another center Torino: Due to share with Alice had to change Delvotec’s U/S frequency from 100 to 60 kHz. New parameters. Similar performance. Vienna: Bonded 25 modules with new Delvotec 6400 (140 kHz). Pull forces were marginally better than 100kHz. Observes whiskers on 2 nd bond (on PA). Zurich: Machines now equipped with additional USB camera (+ PC) to ease the strain of looking all the time through microscope during bonding. Model details available.