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16th International Conference on Ion Sources
Recent Performance of & Plasma Outage Studies with the SNS H- Ion Source Martin P. Stockli, B. Han, S.N. Murray, T.R. Pennisi, C. Piller, M. Santana, R.F Welton Oak Ridge National Laboratory Oak Ridge, TN 37830, USA 16th International Conference on Ion Sources New York, NY, USA August 25, 2015
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Abstract Early in 2014, after several years of producing neutrons with ~1 MW proton beams, SNS started to ramp to higher power levels that can be sustained with high availability. Powers of up to 1.4 MW may be possible despite a compromised RFQ, which requires higher RF power than design levels to approach the nominal beam transmission. Unfortunately at higher power the RFQ often loses its thermal stability, a problem apparently enhanced by beam losses and high influxes of hydrogen. This led to the semi-retirement of the high-performing source #3. The apparently lower beam losses of the other two sources shifted the goal to delivering as much H- beam as possible with the least amount of hydrogen in the source, which led to plasma outages. Ongoing plasma outage studies show that the 13 MHz supply struggles with the ~90% power reflected by the 1-ms long 2-MHz plasma pulses. Possible mitigations are being tested, starting with a 4-ms RC filter for the reflected power signal. Lowering the H2 pressure initially increases the H- beam current due to reduced losses, and since mid-2014 ~50 mA are routinely injected into the RFQ. Subsequent LEBT retuning improves the RFQ transmission by better matching the reduced-divergence beams. Accordingly ~35 mA H- beams exiting the RFQ have become routine. To further support higher powers, under-performing sources are replaced after two weeks while well- performing sources are used for up to 8 weeks, frequently exceeding 3 Ah of H- without showing signs of aging. These new approaches increased the average RFQ output peak current at the end of the pulse by ~2 mA while the standard deviation was reduced from 1.9 to 1.3 mA compared to the prior year, which included the high performing source #3.
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This talk is all about delivering
Content Introduction to SNS Brief Performance History Recent Performance How to make MORE beam Beam Current Limits The RFQ The 13 MHz system Lowering the H2 Plasma outages A new tune for the 13 MHz! The external antenna source Conclusions This talk is all about delivering more H - ions!
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Basic Energy Sciences has created 2 powerful neutron sources at ORNL
Neutron scattering pioneer Clifford Shull in 1946 at ORNL High Flux Isotope Reactor (HFIR) Intense steady-state neutron flux and a high-brightness cold neutron source Spallation Neutron Source (SNS) World’s most powerful accelerator-based neutron source 4
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SNS produces the Science with 18 state-of-the art Instruments
SNS produces the Science with 18 state-of-the art Instruments. 2 more under development.
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The SNS and HIFR Science Output grows!
We aim for 400 neutron science publications by 2017!
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The Spallation Neutron Source
smashes a pulsed, 1 MW proton beam on to a Hg target to produce ~21017 neutrons 60 times per second! ion source linac accumulator ring Hg target SNS was constructed by a collaboration of Lawrence Berkeley National Laboratory Los Alamos National Laboratory Jefferson National Laboratory Brookhaven National Laboratory Argonne National Laboratory and Oak Ridge National Laboratory
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SNS Accelerator Complex
Collimators Front-End: Produce a 1-msec long, chopped, H- beam 1 GeV LINAC Accumulator Ring: Compress 1 msec long pulse to 700 nsec Injection Extraction <1 msec RF Current 1ms 1000 MeV RTBT 2.5 MeV HEBT 945 ns 1 ms macropulse Current mini-pulse Chopper system makes gaps Front-End LINAC Liquid Hg Target 1 ms macropulse 1 ms The front end produces a 60 Hz, ~1 ms long chopped ~40 mA H− beam The LINAC accelerates it to ~ 1 GeV The ring accumulates it to ~40 A H− beam
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The Spallation Neutron Source
1.4 MW 1.34 MW ~850 kW target failures lack of spare target cost saving ~850 kW For the past 6 years SNS has been running near 1 MW except for cost- and target-issues! We aim for reliable 1.4 MW by 2017! Much had to be learned to support ~1 MW operations with high availability!
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Ion Source and LEBT Performance History
Only source #3 makes ~38 mA Decaying beams before developing proper conditioning Ramping up the beam with many improvements Year of ~40 mA MEBT currents source leaks & contamination Reduced RFQ transmission large leak e-dump fails The 131th production source was started up early this August. We had 131 opportunities to learn, improve and perfect the operation of our H- ion source and drive up its performance to unprecedented levels. However, due to the nature of ion sources, especially H- ion sources, many things are not fully understood and not exactly reproducible, and remain challenges!
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Recent Ion Source and LEBT Performance
1.4 MW source leak suspected #2 & #4 preferred for more stable RFQ e-dump failure e-dump failure #3 preferred due to higher performance 12 month Period 7/13-6/14 7/14-6/15 change Average RFQ input 45.4±2.4 51.8±1.2 +14% Average RFQ output (end of cycle) 33.2±1.9 35.0±1.3 +5% RFQ input currents source #2 RFQ output source #3 RFQ output source #4 RFQ output ? Source #3 was the best-performing workhorse until March 2014, when it became disliked due to its thermally loading the RFQ and limiting its power. Source #2 was benched in 2011 after a severe contamination. After being tuned up in 2014, it became the favored workhorse. Source #4 serves as the alternate for the last 4 years. While its LEBT output may lack a few mAs, in the MEBT it is only ~1mA less than #2. Despite benching star source #3, the average currents are up and the variations are down!
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How to Make More H- Beam with lesser Sources?
38 sccm plasma grows High-voltage upsets can cause plasma outages which are avoided by increasing the H2. After all high voltages have conditioned, the H2 flow can be lowered. This increases the H- beam as extraction-area losses are reduced. 28 sccm plasma steady After reaching the optimum H- beam current near ~28 sccm, the beam current decreases as the plasma is starved. 18 sccm plasma starves The MEBT H- beam current is globally optimized during the final tuning using the time-averaged charge, integrated over the full pulse-length. This is done during the power ramp-up to production. This includes a LEBT retune to benefit from reduced-divergence beams obtained with smaller pressures. Short Answer: Very carefully!
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LEBT and MEBT Beam Current Limits
60 54 48 42 36 30 RFQ Input Current Transmission RFQ Input & Output Current = RFQ Output Current RFQ Output Current Increasing the LEBT beam current increases its emittance, which lowers the RFQ transmission. The trend of the transmissions suggest that we are close to the maximum RFQ output current. Are we doomed to MEBT currents ≤36 mA? Maybe not, if old dogs can learn new tricks!
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Andrei Shishlo pointed out one way!
Courtesy of A. Shishlo Increasing the RFQ power can drastically increase the MEBT beam! However, to remain thermally stable, less H2 influx is needed!
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The SNS Baseline Ion Source and LEBT
LBNL developed the SNS H- ion source, a cesium-enhanced, RF driven, multicusp ion source. Typically 300 W from a 600-W, 13-MHz supply generates a continuous low-power plasma. It is tuned by minimizing the reflected power. The high current beam pulses are generated by superimposing kW from a pulsed 80-kW, 2-MHz amplifier. It is tuned for maximum H- beam current. 2 MHz There remain issues, but this injector keeps breaking records! 13 MHz But the H2 needs to be lowered, which caused plasma outages that needed to be understood! CS CP
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Ramping the 2 MHz with 1.96 MHz
Building up the LRC oscillations 13 MHz reflected amplitude forward amplitude RF build-up was studied with 4-week-old source #2 using a 2 MHz directional coupler on ground. With 13 MHz plasma the LCR circuit rapidly builds up oscillations before drifting off resonance due the evolving plasma inductance. Only little RF power is reflected because the plasma absorbs the RF readily. However, without plasma the LCR circuit builds up to 76 kW, absorbing up to 71 kW. The electric fields generated by the very large antenna current are unable to break down the pure H2 gas. The 80 kW QEI cannot provide reliable ignition!
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How to reliably ignite the Pulsed SNS Source?
Unable to reliably ignite a clean H2 source with the 2 MHz RF, the only option is to: Ignite continuous 13 MHz plasma with a pressure bump (PUFF). Use the 13 MHz plasma to absorb the 2 MHz plasma. After a plasma outage go back to 1). It is that simple! And we do for >7 years! However, until July 2007 we operated without 13 MHz because the 2 MHz self-ignited the plasma of the poorly-conditioned, dirty sources which delivered decaying beams. Persistent operation of old sources depends on continuously maintaining some plasma!
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Plasma outages start at the end of a 2 MHz pulse!
A Plasma Outage 2 MHz detuned Seen by the 2 MHz directional coupler on ground 13 MHz More 13 MHz 2 MHz forward No plasma Plasma 2 MHz reflected Plasma outages start at the end of a 2 MHz pulse!
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Time Resolved 13 MHz Measurements
In the past the average reflected power shown by the 13 MHz supply was used! In 2014 FE scope#1 was used to show forward & reflected 13 MHz RF. Our tunes turned out to be inconsistent. 300W 400W 450W The biggest surprise was that the 2 MHz plasma reflects practically all 13 MHz RF, which triggered foldbacks of the output power! COMDEL said time averaging the reflected power is difficult!
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The CX600 from 0.12 to 4 ms R19 from 1.2k to 3.9k C73 from 0.1 to 1 The CX600 was modified to average the reflected power over 4 ms!
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The 4-ms Filter works! No more foldbacks of the output power!
300 W; 25 sccm 400 W; 25 sccm 450 W; 25 sccm ms ms ms No more foldbacks of the output power! 300 W; 25 sccm 300 W; 20 sccm 300 W; 19.3 sccm ms Lower Hydrogen pressures are possible. Plasma outages are preceded by a reflected power bulb after the 13 MHz reflected power recovers!
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Tuning the 13 MHz Matcher In the past the 13 MHz matcher was tuned with plastic slot drivers until the reflected power from the COMDEL CX600 indicated a minimum. Adding 2 dials this spring enabled reproducible tunes! Old matcher +2 dials = reproducible tunes! 2 MHz 13 MHz
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An outage resistant 13 MHz tune
The two 13-MHz tuning capacitors are strongly counter-correlated! The resonance is less than 1 turn wide! Measuring the outage flow has shown that tunes with higher reflected power and less bright plasma allow for lower hydrogen pressure. That has enabled neutron production with ~10% less hydrogen which increased the beam current by 5% due to a higher transmission through the RFQ!
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MonPS35 Baoxi will be around for the rest off ICIS!
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Ion Source & LEBT Performance
For the last 4 years the ion source and LEBT were ~99.5% available.
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Source Replacements Since late 2011, 6 and 6+ service weeks are customary for high performing sources to deliver more H- ions when desired. 33 production sources were replaced in the past 2.6 years. 30 at the end of their service cycle. 2 prematurely after e-dump failed. 1 prematurely after antenna failed. This is infant mortality! The diameter of the most plasma exposed “tapered bend” of the antenna was measured before and after service. Since 2014 the average measured wear was 40 µm or ~10% of the coating. There is no correlation between the measured wear and the service duration: r = 0.12. Plasma light emission data suggest that most wear happens during conditioning! Service cycle is increased to 10 weeks for 5 A· h of H-!
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SNS External antenna source
See Rob Welton’s Poster TuePE36 RF-driven (pulsed 2 MHz, kW), Cs- enhanced, multicusp H- sources capable of delivering ~50 mA. Similar to baseline source except for a water cooled AlN plasma chamber, antenna external to the vacuum and a plasma gun for ignition. Few issues remain after a 40-day run with stable beam and e-dump after a single cesiation!
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Summary and Conclusions
We have operated for over one year with source #2 and #4 which yield a lower thermal load to the RFQ. Paying more attention and spending more time tuning the source and LEBT have increased the H- beam current. However, the compromised RFQ transmission reduces this gain to 1-2 mA in the MEBT. Plasma outages appear to occur when the 2 MHz plasma decays before enough of the 13 MHz can be absorbed to restore the 13 MHz plasma. Breakthroughs allow for lower H2 pressures with higher H- beam currents without frequent plasma outages. Matching the 13 MHz with more reflected power and less light has enabled operation with lower hydrogen pressures, which decreases the beam emittance and increases the transmission through the RFQ. Thank you for your attention!
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