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Published byPearl Patterson Modified over 9 years ago
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Canadian Heavy Oil Association Presentation November 10 th, 2011 A Different View of Project Execution
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SAGD Construction Project Timelines
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Background in SAGD Deer Creek Energy - Joslyn Pilot Plant
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Background in SAGD Deer Creek Energy - Joslyn Commercial Facility
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Background in SAGD Connacher Oil and Gas – Pod I Commercial Facility
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Background in SAGD Connacher Oil and Gas – Algar Commercial Facility
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Current Projects Pengrowth Energy Corporation – Lindbergh Pilot Plant Currently Under Construction Scheduled for Startup in Q1 of 2012 Southern Pacific Resources – McKay River Commercial SAGD Currently Under Construction Scheduled for Startup in Q2 of 2012 N-Solv Corporation – McKay River Pilot Project Currently undergoing Engineering Scheduled for Startup in Q4 of 2012
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Typical Project Algar Commercial Facility – Early Road Construction
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Typical Project Algar Commercial Facility – Road Construction Complete
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Typical Project Algar Commercial Facility – Plantsite Civil Preparation
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Typical Project Algar Commercial Facility – Pile Driving
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Typical Project Algar Commercial Facility – Day 30
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Typical Project Algar Commercial Facility – Day 150 – Evaporator Lift
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Typical Project Algar Commercial Facility – Typical Module Installation
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Typical Project Algar Commercial Facility – Day 240
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Typical Project Algar Commercial Facility – First Steam
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Project Execution Process Design Detailed Process Review Early Involvement of Operations Ability of the Team to quickly evaluate process options incorporating input from all stakeholders & to implement decisions rapidly Ability of the Team to recognize unit operations that have been successfully utilized in similar applications and not waste time in re-evaluation unless justified Contracting Strategy & Risk Management Best scenario for a successful project is where the goals of the Owner, Project Managers, Vendors, and Contractors are all aligned. Lump Sum for Engineering Contractor based on a % of +/- AFE Sole Source Supply where justified Detailed bid process where justified Time and materials based contracts Field contracts a mix of fixed price and hourly
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Project Execution Shop Fabrication Procurement Onus heavily on Engineering Contractor Schedule of IFC drawings determines the project schedule and predicted cash burn Management of Change Attention to detail & very rigorous shop inspection Constructability Logistics and Transport Difficulty of the Transportation Corridor Close communication between Shop Coordinators, Field Supervisors, and Transport Contractor $/km contract for transport Flexibility of field contracting strategy
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Project Execution Field Construction Under this execution strategy this area presents the greatest risk for cost control Success is highly dependent on accuracy of engineering contractor – stuff has to fit Primary Mechanical Contractor on hourly Secondary Mechancial Contractor on hourly Typical to go lump sum of E&I Flexibility for Field Supervisors System in place to closely monitor Cash Burn vs Productivity.
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Specific Techniques Tight Spooling
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Specific Techniques Pipe Modules
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Specific Techniques Pouring Pod I Tank Base
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Specific Techniques Algar - Pile Supported Steel Tank Floors
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Specific Techniques Pod I Grade Beam, Floor, Supports, & Mod Installation
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Specific Techniques Algar Grade Beam / Piles
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Specific Techniques Algar Equipment Setting
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Closing Remarks “It’s about the People, not the process” Neal Gartner, Engineering Manager, AMEC BDR October 2011
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