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The complete flow monitoring solution Measure – Display – Switch – Transmit.

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Presentation on theme: "The complete flow monitoring solution Measure – Display – Switch – Transmit."— Presentation transcript:

1 The complete flow monitoring solution Measure – Display – Switch – Transmit

2 The complete flow monitoring solution Measure – Display – Switch – Transmit

3 The complete flow monitoring solution Measure – Display – Switch – Transmit

4 The complete flow monitoring solution Measure – Display – Switch – Transmit Easy to install, start working immediately, no complex setup Complete solution that replaces six components: one flow meter, one temperature sensor, two readouts, two separate switch modules No need to pipe in a reverse flow check valve as FlowHUB allows flow in reverse Measure and display flow and temperature Two user-configurable built-in switches

5 The complete flow monitoring solution Measure – Display – Switch – Transmit Typical application for the Ideal for fluid power and lubrication oil systems Equally applicable for condition monitoring and test stand applications The built-in display provides a reading for operators, while the switch can operate an alarm or switch-off a motor as a safety precaution

6 The complete flow monitoring solution Measure – Display – Switch – Transmit Condition monitoring of case drain line

7 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 3000 psi Max flow: 8 gpm Adaptors: ¾” JIC male Benefit 1: Digital display tells service person what the case drain line flow and temperature are, which in turn will indicate if pump is wearing. Condition monitoring of case drain line Flow: 2 gpm Op Press: 15 psi Fluid: ISO 22

8 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Digital display tells service person what the case drain line flow and temperature are, which in turn will indicate if pump is wearing. Benefit 2: If flow is greater than 2.6 gpm (typical max drain line flow when pump is working properly) then logically pump must be wearing and switch 1 will trigger a flashing light. Max pressure: 3000 psi Max flow: 8 gpm Adaptors: ¾” JIC male Condition monitoring of case drain line Flow: 2 gpm Op Press: 15 psi Fluid: ISO 22

9 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Digital display tells service person what the case drain line flow and temperature are, which in turn will indicate if pump is wearing. Benefit 2: If flow is greater than 2.6 gpm (typical max drain line flow when pump is working properly) then logically pump must be wearing and switch 1 will trigger a flashing light. Benefit 3: If flow > 4 gpm (dangerously high leakage) then pump may possibly be damaged and switch 2 will cut power to the motor that drives the piston pump. Max pressure: 3000 psi Max flow: 8 gpm Adaptors: ¾” JIC male Condition monitoring of case drain line Flow: 2 gpm Op Press: 15 psi Fluid: ISO 22

10 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Digital display tells service person what the case drain line flow and temperature are, which in turn will indicate if pump is wearing. Benefit 2: If flow is greater than 2.6 gpm (typical max drain line flow when pump is working properly) then logically pump must be wearing and switch 1 will trigger a flashing light. Benefit 3: If flow > 4 gpm (dangerously high leakage) then pump may possibly be damaged and switch 2 will cut power to the motor that drives the piston pump. Benefit 4: Low pressure drop allows the FlowHUB to be installed in the tank line without over-pressurising the case (FlowHUB dP less than 8 psi at 4 gpm). Max pressure: 3000 psi Max flow: 8 gpm Adaptors: ¾” JIC male Condition monitoring of case drain line Flow: 2 gpm Op Press: 15 psi Fluid: ISO 22

11 The complete flow monitoring solution Measure – Display – Switch – Transmit Hydraulic power pack to drive a test bench

12 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Operator has visual confirmation what flow rate he has set by looking at the digital display Max pressure: 3000 psi Max flow: 100 gpm Adaptors: 1 5/16” JIC male Hydraulic power pack to drive a test bench Flow: 2.5 – 85 gpm Op Press: 2200 psi Fluid: ISO 46

13 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Operator has visual confirmation what flow rate he has set by looking at the digital display Benefit 2: Operator can check fluid temperature by looking at the display and check temperature is ok. Max pressure: 3000 psi Max flow: 100 gpm Adaptors: 1 5/16” JIC male Hydraulic power pack to drive a test bench Flow: 2.5 – 85 gpm Op Press: 2200 psi Fluid: ISO 46

14 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Operator has visual confirmation what flow rate he has set by looking at the digital display Benefit 2: Operator can check fluid temperature by looking at the display and check temperature is ok. Benefit 3: As a backup flow switch #1 will switch on a oil cooler if flow is greater than 65 gpm Max pressure: 3000 psi Max flow: 100 gpm Adaptors: 1 5/16” JIC male Hydraulic power pack to drive a test bench Flow: 2.5 – 85 gpm Op Press: 2200 psi Fluid: ISO 46

15 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Operator can see what flow rate he has set by looking at the digital display Benefit 2: Operator can check fluid temperature by looking at the display and check temperature is ok. Benefit 3: As a backup flow switch # 1 will switch on a cooler if flow is greater than 65 gpm. Benefit 4: As a backup flow switch #2 will switch on a heater if flow is less than 4 gpm. Max pressure: 3000 psi Max flow: 100 gpm Adaptors: 1 5/16” JIC male Hydraulic power pack to drive a test bench Flow: 10-320 lpm Op Press: 150 bar Fluid: ISO 46

16 The complete flow monitoring solution Measure – Display – Switch – Transmit Technical overview: Available in five models covering flow range 0.3 – 100 gpm Energy efficient, the FlowHUB has a low dP (less than 15 psi at full flow on 8 gpm model) Ideal for low and medium pressure applications (up to 3000 psi) Temperature measurement as standard 41 – 194°F. Choice of adaptor sizes (1/2”, ¾”, 1”) JIC 37° male flare Each programmable switch is rated up to 500 mA EnglishDeutschFrançais

17 The complete flow monitoring solution Measure – Display – Switch – Transmit

18 The complete flow monitoring solution Measure – Display – Switch – Transmit Measure and display flow and temperature Transmit flow values using either 0-5V or 4-20mA Easy to install, connect to a PLC or remote display Complete solution that replaces five components: one flow meter, one temperature sensor, two readouts, one analog output module No need to pipe in a reverse flow check valve as FlowHUB allows flow in reverse

19 The complete flow monitoring solution Measure – Display – Switch – Transmit Typical application for the Ideal for fluid power and lubrication oil systems Equally applicable for condition monitoring and test stand applications The built-in display provides a reading for the operator, while the transmitter analog signal is updated every 150 ms

20 The complete flow monitoring solution Measure – Display – Switch – Transmit Condition monitoring of lubrication oil

21 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Monitor flow of lubrication oil from a central control center Max pressure: 3000 psi Max flow: 32 gpm Adaptors: ¾” JIC male Condition monitoring of lubrication oil Flow: 24 gpm Op Press: 580 psi Fluid: ISO 68

22 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Monitor flow of lubrication oil from a central control centre Benefit 2: Use actual flow value as an input to a PLC, so that the PLC can then control a second function based on real flow rates Max pressure: 3000 psi Max flow: 32 gpm Adaptors: ¾” JIC male Condition monitoring of lubrication oil Flow: 24 gpm Op Press: 580 psi Fluid: ISO 68

23 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Monitor flow of lubrication oil from a central control centre Benefit 2: Use actual flow value as an input to a PLC, so that the PLC can then control a second function based on real flow rates Benefit 3: Provide a real-time solution for monitoring critical lubrication oil flow with relatively low pressure drop to minimize energy losses Max pressure: 3000 psi Max flow: 32 gpm Adaptors: ¾” JIC male Condition monitoring of lubrication oil Flow: 24 gpm Op Press: 580 psi Fluid: ISO 68

24 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: Monitor flow of lubrication oil from a central control centre Benefit 2: Use actual flow value as an input to a PLC, so that the PLC can then control a second function based on real flow rates Benefit 3: Provide a real-time solution for monitoring critical lubrication oil flow with relatively low pressure drop to minimize energy losses Benefit 4: Provide a solution that can be used continuously on this heavy duty-cycle application. FlowHUB has no rotating parts subject to mechanical wear. Max pressure: 3000 psi Max flow: 32 gpm Adaptors: ¾” JIC male Condition monitoring of lubrication oil Flow: 24 gpm Op Press: 580 psi Fluid: ISO 68

25 The complete flow monitoring solution Measure – Display – Switch – Transmit Cylinder test stand

26 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 3000 psi Max flow: 16 gpm Adaptors: ¾” JIC male Benefit 1: Measure flow rate when extending cylinder and send signal to PLC Cylinder test stand Flow: 12 gpm Op Press: 2100 psi Fluid: ISO 32

27 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 3000 psi Max flow: 16 gpm Adaptors: ¾” JIC male Benefit 1: Measure flow rate when extending cylinder and send signal to PLC Benefit 2: PLC records flow rate for traceability of test and calculate the volume of oil that has flowed into the cylinder and adjust the flow rate accordingly, so as to come to a controlled stop. Cylinder test stand Flow: 12 gpmOp Press: 2100 psi Fluid: ISO 32

28 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 3000 psi Max flow: 16 gpm Adaptors: ¾” JIC male Benefit 1: Measure flow rate when extending cylinder and send signal to PLC Benefit 2: PLC records flow rate for traceability of test and to calculate volume of oil that has flowed into the cylinder and adjust the flow rate accordingly, so as to come to a controlled stop. Benefit 3: Operator can view the flow rate on the FlowHUB built-in display Cylinder test stand Flow: 12 gpmOp Press: 2100 psi Fluid: ISO 32

29 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 3000 psi Max flow: 16 gpm Adaptors: ¾” JIC male Benefit 1: Measure flow rate when extending cylinder and send signal to PLC Benefit 2: PLC records flow rate for traceability of test and to calculate volume of oil that has flowed into the cylinder and adjust the flow rate accordingly, so as to come to a controlled stop. Benefit 3: Operator can view the flow rate on the FlowHUB built-in display Benefit 4: When flow is reversed and cylinder retracted, flow can pass back through the FlowHUB Cylinder test stand Flow: 12 gpmOp Press: 2100 psi Fluid: ISO 32

30 The complete flow monitoring solution Measure – Display – Switch – Transmit Technical overview: Available in five models covering flow range 0.3 - 100 gpm Ideal for low and medium pressure applications (up to 3000 psi) Temperature measurement as standard 41 – 194°F Choice of adaptor sizes (1/2”, ¾”, 1”) JIC 37° male flare Maximum transmitted flow range can be set by the user Choose between 0-5V and 4-20mA output (factory configured) EnglishDeutschFrançais

31 The complete flow monitoring solution Measure – Display – Switch – Transmit

32 The complete flow monitoring solution Measure – Display – Switch – Transmit Measure and display flow and temperature Transmit flow value using either 0-5V or 4-20mA Two user-configurable built-in flow switches Fast 50 ms response time, Ideal for use with a PLC Complete solution that replaces seven components: one flow meter, one temperature sensor, two readouts, one analog output module, two flow switches No need to pipe in a reverse flow check valve as FlowHUB allows flow in reverse Rated to 6000 psi

33 The complete flow monitoring solution Measure – Display – Switch – Transmit Typical application for the Ideal for fluid power and lubrication oil systems Ideal for all hydraulic applications including closed loop feedback The built-in display provides a reading for the operator, while the transmitter and two switches provide total flexibility to send signals to external devices

34 The complete flow monitoring solution Measure – Display – Switch – Transmit Winch control with closed loop feedback

35 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 6000 psi Max flow: 64 gpm Adaptors: 1-5/16” JIC male Benefit 1: To monitor the flow from a load sensing piston pump in real time to send a true flow signal to a PLC Winch control with closed loop feedback Flow: 60 gpm Op Press: 5800 psi Fluid: ISO 32

36 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 6000 psi Max flow: 64 gpm Adaptors: 1-5/16” JIC male Benefit 1: To monitor the flow from a load sensing piston pump in real time to send a true flow signal to a PLC Benefit 2: Enable the PLC to optimize the flow being provided to the winch in real time by adjusting the pump output Winch control with closed loop feedback Flow: 60 gpm Op Press: 5800 psi Fluid: ISO 32

37 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 6000 psi Max flow: 64 gpm Adaptors: 1-5/16” JIC male Benefit 1: To monitor the flow from a load sensing piston pump in real time to send a true flow signal to a PLC Benefit 2: Enable the PLC to optimize the flow being provided to the winch in real time by adjusting the pump output – this requires accuracy of better than 1% FS Benefit 3: Provide a solution that can be used continuously on this high-pressure heavy duty-cycle application. FlowHUB has no rotating parts so as to minimize mechanical wear. Winch control with closed loop feedback Flow: 60 gpm Op Press: 5800 psi Fluid: ISO 32

38 The complete flow monitoring solution Measure – Display – Switch – Transmit Max pressure: 6000 psi Max flow: 64 gpm Adaptors: 1-5/16” JIC male Benefit 1: To monitor the flow from a load sensing piston pump in real time to send a true flow signal to a PLC Benefit 2: Enable the PLC to optimise the flow being provided to the winch in real time by adjusting the pump output – this requires accuracy of better than 1% FS Benefit 3: Provide a solution that can be used continuously on this high-pressure heavy duty-cycle application. Design must have no rotating parts so as to eliminate mechanical wear. Benefit 4: To operate an alarm if the flow rate reaches 95% of maximum to warn the operator that the winch is close to over-speeding. Winch control with closed loop feedback Flow: 60 gpm Op Press: 5800 psi Fluid: ISO 32

39 The complete flow monitoring solution Measure – Display – Switch – Transmit High pressure coolant to a gun-drill

40 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: To monitor the flow of coolant to the cutting head in real-time by sending a 4-20 mA signal to a PLC. Also monitor the flow of oil to the motor that drives the gun drill. Max pressure: 6000 psi Max flow: 15 gpm / 100 gpm Adaptors: 3/4” JIC male / 1 5/16” JIC male High pressure coolant to a gun-drill Flow: 6 and 80 gpmOp Press: 500 to 5000 psi Fluid: Houghton Cutting Oil – 13 cSt / 75 SUS and ISO 46

41 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: To monitor the flow of coolant to the cutting head in real-time by sending a 4-20 mA signal to a PLC. To monitor the flow of oil to the motor that drives the gun drill. Benefit 2: To enable the PLC to change the flow rate of coolant accordingly as the gun drill changes speed Max pressure: 6000 psi Max flow: 15 gpm / 100 gpm Adaptors: 3/4” JIC male / 1 5/16” JIC male High pressure coolant to a gun-drill Flow: 6 and 80 gpmOp Press: 500 to 5000 psi Fluid: Houghton Cutting Oil – 13 cSt / 75 SUS and ISO 46

42 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: To monitor the flow of coolant to the cutting head in real-time by sending a 4-20 mA signal to a PLC. To monitor the flow of oil to the motor that drives the gun drill. Benefit 2: To enable the PLC to change the flow rate of coolant accordingly as the gun drill changes speed Benefit 3: To switch off the hydraulic power to the gun drill if the coolant flow drops below 2 gpm as the coolant must have failed Max pressure: 6000 psi Max flow: 15 gpm / 1000 gpm Adaptors: 3/4” JIC male/ 1 5/16” JIC male High pressure coolant to a gun-drill Flow: 6 and 80 gpmOp Press: 500 to 5000 psi Fluid: Houghton Cutting Oil – 13 cSt / 75 SUS and ISO 46

43 The complete flow monitoring solution Measure – Display – Switch – Transmit Benefit 1: To monitor the flow of coolant to the cutting head in real-time by sending a 4-20 mA signal to a PLC. To monitor the flow of oil to the motor that drives the gun drill. Benefit 2: To enable the PLC to change the flow rate of coolant accordingly as the gun drill changes speed Benefit 3: To switch off the hydraulic power to the gun drill if the coolant flow drops below 5 lpm as the coolant must have failed Benefit 4: To provide a heavy duty solution that has no rotating parts that could be damaged by any contaminate within the cutting fluid. To provide a heavy duty solution for the gun drill circuit that won’t be affected by vibration or high pressure operation. Max pressure: 6000 psi Max flow: 15 gpm / 100 gpm Adaptors: 3/4” JIC male / 1 5/16” JIC male High pressure coolant to a gun-drill Flow: 6 and 80 gpmOp Press: 500 to 5000 psi Fluid: Houghton Cutting Oil – 13 cSt / 75 SUS and ISO 46

44 The complete flow monitoring solution Measure – Display – Switch – Transmit Technical overview: Available in five models covering flow range 0.3 - 100 gpm Ideal for all including high pressure applications (up to 6000 psi) Temperature measurement as standard 41 – 194°F Choice of 1/2”, ¾” JIC male Two built-in switches, user configurable Choose between 0-5V and 4-20mA analog output (factory configured) EnglishDeutschFrançais

45 The complete flow monitoring solution Measure – Display – Switch – Transmit

46 The complete flow monitoring solution Measure – Display – Switch – Transmit Create your own custom FlowHUB specification FlowHUB Custom is available for volume orders (>100 pcs / year) where a custom configuration is required Choose your own combination of features to best suit your application Many parameters can be modified specifically for you OEM branded versions available so you can sell the product in your own name EnglishDeutschFrançais

47 The complete flow monitoring solution Measure – Display – Switch – Transmit

48 The complete flow monitoring solution Measure – Display – Switch – Transmit Proven variable orifice design with improvements to reduce wear, minimize pressure drop and increase product life Operation: the fluid flow is used to move a magnet which is mounted within a piston, the linear distance moved is proportional to the flow rate The piston movement is measured by a sensitive magnetic device (Patent pending) The on-board electronics condition the signal and translate the linear movement of the piston to fluid flow The FlowHUB also allows unmeasured flow in the reverse direction

49 The complete flow monitoring solution Measure – Display – Switch – Transmit Specification overview Flow ranges5 models covering 0.3 – 100 gpmup to 100 gpm Max pressure3000 psi6000 psiup to 6000 psi Temperature range41 - 194 deg F (5 - 90 deg C)Custom Display flow/tempYes Optional SwitchesYes - 2NoYes - 2Optional Analog OutputNoYes (4-20mA or 0-5V)Optional Update time150 ms50 msCustom Allow reverse flowYes AdaptorsYes - choice of 37 deg JIC male / BSP and different sizes as standardCustom Accuracy (std)Better than +/-3% FSDCustom Calibration certsOptional 7 point calibration (additional cost)Custom CommentsAvailable May 2009Volume orders EnglishDeutschFrançais

50 The complete flow monitoring solution Measure – Display – Switch – Transmit


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