1. Bar Code Assisted Picking and Replenishment Concepts and Options  Copyright I/O International, 2004 Preliminary specifications are for your information only and subject to change

2. I/O BCAPR RF hand held devices used to record picking of orders, reducing need for paper A single pass through the W/H may be for a single order or a batch of multiple orders Orders ready for picking may be assigned to a picker A single order (or a batch) may be broken down and assigned to multiple simultaneous pickers

3. I/O BCAPR New function places orders ready for picking into “Pick queue” Items allocated to respective bins when added to pick queue RF device used to pull up next order to pick (comes from pick queue) If no orders presently assigned to picker, next unassigned order ready to pick is dynamically assigned to requesting picker

4. I/O BCAPR RF device guides picker for what to pick, how many to pick, and from which bin Picker verifies pick by scanning item number, bin number and entering quantity (if necessary) During scan, item is removed from bin location quantity and allocated as picked stock

5. I/O BCAPR System recognizes when order picking is complete Upon order completion –Order is re-priced –Order step is advanced –Order is removed from pick queue Orders picked as a batch are staged in shipping area –Picked items broken down by order –Picking / packing lists may be printed to assist staging Orders packaged for shipping if necessary

6. Use bar code and RF technology with to improve picking, replenishment and warehouse efficiency and accuracy I/O Bar Code Assisted Picking and Replenishment

7. Initiate Picking New option places items to be picked on pick queue DMAS Work with Orders Take option to prepare order for picking Order Pick Queue Move to Pick Queue

8. Scan RF Picking... and begins picking items as directed on RF device Order is assigned to picker (or picker requests an order that is ready on RF device) Pick Queue Bin location Item number Scan Assign to picker Keys quantity if necessary

9. Staging Area Picked items are then dropped off at staging area and picking / packing lists may be printed Pick Queue Pick Queue is updated Broken down to individual orders (if necessary) System recognizes when picking is completed and updates pick queue Packing List

10. Allocate to bin RF Replenishment Replaces DMAS Replenishment Report DMAS order entry creates an entry in the replenishment queue when bins need replenishment Order Entry Repl Queue Put request in Repl Queue If bin below Minimum

11. Scan RF Replenishment... and begins replenishing items as directed on RF device Replenishment request is assigned to RF user (or RF user requests next repl transaction that is waiting on RF device) Repl Queue From Bin location Item number Scan Assign to picker Keys quantity if necessary To Bin location Item number Immediately removed from contributing bin record...... and added to receiving bin record Item is in RF user’s put-away cart during transit to receiving bin

12. Management Tools Work With Pick Queue View orders available for picking Approve order for picking (if tailored for this function) Aggregate orders into picking batch (optional) Assign order (or picking batch) to picker Picking batch (or order) may be assigned to more than one picker Monitor picking progress down to line item level Change picking assignments Pick Queue Ability to View: Pick batches assigned to single picker Details of what single picker is presently picking Which pick batches a single order was broken into Which pickers are picking a single order Which pickers are picking a single pick batch Click the display for more details

13. Stock Movement Log: Picking transactions added to Stock Movement Transaction Log Supported by pre-generated query May select transactions for single user May select only picking transactions or all transactions Management Tools Picking Status Inquiry View picking status by order sequence View picker and pick batch details of everything in a single order View picking status of single picking batch View list of orders whose picking has been completed Pick Queue Click the display for more details

14. Pick Queue Summary Pick batches are listed by batch number within assigned picker Pick batches not assigned to a picker are identified as *ANY Pick batches may be assigned to a picker but still be “unavailable” for picking (status of “U”) Each pick line is displayed with total bin stops for this line as well as total weight to be picked

15. Pick Queue Summary Pick batches are listed by picker within batch number Top priority pick batches are listed first (based on collating sequence of batch name) Manager can easily see which pickers are assigned to pick a particular pick batch Manager can display Work with Picking Queue display by using an option of 1

16. Work with Picking Queue Work with Picking Queue display starts with pick batch selected on previous screen Each pick line in pick batch is displayed showing item number, bin location, picker, quantity and U/M to pick, etc. Using options A and U, Individual pick line status may by changed to available or unavailable for picking Use F14=Subset to use advanced method of selecting Pick Queue recordsF14=Subset Use F16=Mass update to make mass changes to all displayed recordsF16=Mass update F16=Mass update F14=Subset

17. Mass Updates to Pick Queue The mass update window is used to make mass changes to all records displayed on previous screen The user set all selected records to a specific pick status, pick batch name, or picker

18. Select Pick Queue Records This screen is used to select specific pick queue records if the selection fields on the previous screen are not sufficient This screen presents selection fields and ranges not displayed on the previous screen Once the proper selections are made, the mass update window may be used to mass update all selected pick records

19. Picking Status The initial Picking Status display shows orders in order number sequence An order in multiple pick batches will display on multiple lines The status columns can be used to establish where in the picking process an order stands Details about a specific order may be viewed by using option B=Browse pick detailsB=Browse pick details A packing list may be printed using option K=Print packing list

20. Order Picking Details Each pick line within the order is displayed If an item is to be picked from multiple bins, one line will display for each bin For lines not yet picked, date and time indicated date and time of assignment to picker For lines already picked, date and time indicate date and time picked Column Dev indicates the quantity deviation of picked to ordered (Pick = Quantity to pick or ordered)

21. What are your objectives? –Real-time data –Speed in picking –Speed in bin replenishment –Warehouse efficiency –Picking and replenishment accuracy –Picker productivity and statistics –Ease of use –Tight integration to DMAS I/O Bar Code Assisted Picking and Replenishment Get it all with

22. Scan RF Picking New option replaces original DMAS “Print Pick Ticket” function DMAS Work with Orders Take option to prepare order for picking Order Pick Queue Move to Pick Queue Bin location Item number Scan Assign to picker Keys quantity if necessary