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© Effect Of Platinum On The Oxide-To-Metal Adhesion In Thermal Barrier Coating Systems Tawancy, HM; Ui-Hamid, A; Abbas, NM; Aboelfotoh, MO SPRINGER, JOURNAL.

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Presentation on theme: "© Effect Of Platinum On The Oxide-To-Metal Adhesion In Thermal Barrier Coating Systems Tawancy, HM; Ui-Hamid, A; Abbas, NM; Aboelfotoh, MO SPRINGER, JOURNAL."— Presentation transcript:

1 © Effect Of Platinum On The Oxide-To-Metal Adhesion In Thermal Barrier Coating Systems Tawancy, HM; Ui-Hamid, A; Abbas, NM; Aboelfotoh, MO SPRINGER, JOURNAL OF MATERIALS SCIENCE; pp: 2978-2989; Vol: 43 King Fahd University of Petroleum & Minerals http://www.kfupm.edu.sa Summary An investigation was conducted to determine the role of Pt in a thermal barrier coating system deposited on a nickel-base superalloy. Three coating systems were included in the study using a layer of yttria-stabilized zirconia as a model top coat, and simple aluminide, Pt-aluminide, and Pt bond coats. Thermal exposure tests at 1,150 degrees C with a 24-h cycling period to room temperature were used to compare the coating performance. Additional exposure tests at 1,000, 1,050, and 1,100 degrees C were conducted to study the kinetics of interdiffusion. Microstructural features were characterized by scanning electron microscopy and transmission electron microscopy combined with energy dispersive X-ray spectroscopy as well as X-ray diffraction. Wavelength dispersive spectroscopy was also used to qualitatively distinguish among various refractory transition metals. Particular emphasis was placed upon: (i) thermal stability of the bond coats, (ii) thickening rate of the thermally grown oxide, and (iii) failure mechanism of the coating. Experimental results indicated that Pt acts as a 'cleanser' of the oxide-bond coat interface by decelerating the kinetics of interdiffusion between the bond coat and superalloy substrate. This was found to promote selective oxidation of Al resulting in a purer Al2O3 scale of a slower growth rate increasing its effectiveness as 'glue' holding the ceramic top coat to the underlying metallic substrate. However, the exact effect of Pt was found to be a function of the state of its presence within the outermost coating layer. Among the bond coats included in the study, a surface layer of Pt-rich gamma'-phase (L1(2) superlattice) was found to provide longer coating life in Copyright: King Fahd University of Petroleum & Minerals; http://www.kfupm.edu.sa

2 4. © comparison with a mixture of PtAl2 and beta-phase. References: 1. ANTON DL, 1989, JOM-J MIN MET MAT S, V41, P12 2. DEMASIMARCIN JT, 1994, SURF COAT TECH, V68, P1 3. DIETL U, 1994, SURF COAT TECH, V68, P17 FLEETWOOD MJ, 1970, J I MET, V98, P1 5. GELL M, 1999, METALL MATER TRANS A, V30, P427 6. GIGGINS CS, 1971, J ELECTROCHEM SOC, V118, P1782 7. GOODHEW PJ, 1984, SPECIMEN PREPARATION, P26 8. GOWARD GW, 1970, J MET, V22, P31 9. GOWARD GW, 1971, OXID MET, V3, P475 10. GOWARD GW, 1988, T ASME, V110, P150 11. GUERRE C, 2003, MATER HIGH TEMP, V20, P481 12. HAYASHI S, 2005, ACTA MATER, V53, P3319, DOI 13. 10.1016/j.actamat.2005.03.046 14. JACKSON MR, 1977, METALL T A, V8, P1697 15. LEVY M, 1986, CORROSION, V42, P717 16. LIH W, 1991, OXID MET, V36, P221 17. MEIER SM, 1992, J ENG GAS TURB POWER, V114, P258 18. MILLER RA, 1989, J ENG GAS TURB POWER, V111, P301 19. MUMM DR, 2001, ACTA MATER, V49, P2329 20. PADTURE NP, 2002, SCIENCE, V296, P280 21. PANAT R, 2004, P ROY SOC LOND A MAT, V460, P1957, DOI 22. 10.1098/rspa.2003.1262 23. PANAT R, 2005, J APPL PHYS, V97, ARTN 013521 24. PANAT R, 2005, PHILOS MAG, V85, P45, DOI 10.1080/14786430412331309344 25. PATNAIK PC, 1989, MATER MANUF PROCESS, V4, P133 26. PINT BA, 2004, SURF COAT TECH, V188, P71, DOI 27. 10.1016/j.surfcoat.2004.08.007 28. POMEROY MJ, 2005, MATER DESIGN, V26, P223, DOI 29. 10.1016/j.matdes.2004.02.005 30. SCHAEFFER J, 1989, ROLE ACTIVE ELEMENTS, P231 31. SIMS CT, 1991, ADV MATER PROCESS, V139, P32 32. SMITH JS, 1990, 90GT319 ASME 33. SUN JH, 1993, OXID MET, V40, P465 34. TAWANCY HM, 1991, SURF COAT TECH, V49, P1 35. TAWANCY HM, 1998, J MATER SCI, V33, P681 36. TAWANCY HM, 2000, J MATER SCI, V35, P3615 37. TAWANCY HM, 2003, J MATER SCI, V38, P3797 38. TOLPYGO V, 2005, SURF COAT TECH, V200, P1276, DOI 39. 10.1016/j.surfcoat.2005.07.088 40. TOLPYGO VK, 2004, ACTA MATER, V52, P5115, DOI Copyright: King Fahd University of Petroleum & Minerals; http://www.kfupm.edu.sa

3 41. 42. 43. 44. © 10.1016/j.actamat.2004.07.019 WOOD JH, 1987, SUPERALLOYS, V2, P359 WU BC, 1990, MAT SCI ENG A-STRUCT, V124, P215 YANAR NM, 2003, MATER HIGH TEMP, V20, P495 For pre-prints please write to: tawancy@kfupm.edu.sa Copyright: King Fahd University of Petroleum & Minerals; http://www.kfupm.edu.sa


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