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Vision – Passion - Innovation
OPTICAL DYNAMICS Vision – Passion - Innovation
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Project: nanoCLEAR A new in-mold AR coating product that enables AR lens production with the quality, speed and cost of table top lens casting.
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Product Overview Innovative, low cost, multilayer, thin film anti-reflective coating system based on: Unique, spin applied liquid chemistries The coating’s optical and mechanical properties are engineered using nanomaterials Low cost, low complexity hardware enables retail store deployment Capital equipment costs are much lower than current vacuum systems Enables 1 hour service for AR coated Cast to RX ODC Lenses
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Anti-Reflective Stack
Alternating layers of high and low index thin films Film thickness ~100nm Tolerance ~+/- 5nm Minimum of three layers Low Index High Index Mid Index Hard Coat Lens
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Anti-Reflection and Nanomaterials
An anti-reflective coating is achieved by depositing thin films of alternating refractive indexes By engineering the refractive indexes and thicknesses of these films, visible reflections are reduced and transmission is improved Nano-scale additives must be used to avoid transmission losses and scattering that occur with larger particles Nanomaterial benefits: Increased ability to engineer refractive index Improved mechanical performance Material Mohs Hardness Refractive Index Al2O3 9 600nm SiO2 7 600nm TiO2 6 550nm
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Nanomaterials Overview
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Research and Development Team
Cooperative research between investigators at ODC and the University of Louisville and the University of Kentucky
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University Involvement
The relationship with the Universities is facilitating development with innovative nano-materials solutions and advanced research tools Development of new and novel nanomaterials and their dispersions Control of refractive index from 1.4 to 2.2 Improved mechanical performance Stable chemistries Material characterization Agreements with both Universities are in place
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Liquid AR Product Advantages
Product enables AR coating in a retail environment. AR coated lenses delivered to customers in about an hour Much lower hardware cost than current vacuum technology Hardware and process can be scaled for effective use in various retail environments Ease of use Low residual stress in the layers results in a more durable coating Glass molds are much easier to clean than plastic lenses Source: 2020 Magazine wholesale lab usage survey
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Current Market Equipment costs Vacuum AR job cost to lab
Vacuum deposition $250k-$1M Vacuum AR job cost to lab AR cost to consumer
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ODC (Everclear) Value Proposition
Small footprint Low capital investment Just-in-time delivery Low technical skill required Comparable performance attributes to existing AR coating Cost cutting advantage Increased revenue opportunity
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High Performance Polymers Incorporating Nanoparticles
Recent Improvements High Performance Polymers Incorporating Nanoparticles Increased flexibility in AR stack design Refractive index control Thickness control Improved mechanical performance Polymer based film Nanoparticles act as binders Improved scratch resistance
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Recent Hardware Improvements
Improved coating bowl design and motion system have improved process time and yield rate
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Recent Coating Improvements
Now producing broadband coatings Improved optical performance Improved durability - RLS is now greater than 4.5 Able to produce a 3 layer green coating to meet customer requirements
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Supply Chain Medivative Technologies
Medivative currently supplies products for the automotive, medical, consumer electronics and telecommunication industries. They produce the Q-2100R and Dispensing System ISO 9001 certified since 1996 UL listed products Customized function testing NSF certified facility
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PHOTOCHROMIC
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ODC Photochromic Development
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Experience / Capabilities
Nearly 20 years experience in development and design of ophthalmic radiation curing methods, chemistries, equipment. Lens materials, clear and photochromic (Five launched) Hardcoatings (Ten launched) Photochromic coatings Liquid Nano based AR coatings ODC experience and knowledge provide significant unique product development opportunities Cross product adaptation of formulation and curing techniques Efficient development and evaluation methods Four Researchers with photochromic development expertise. Working relationships with several dye suppliers
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Product Synthesis Process Diagram Research Marketing New Product
Gate 1 New Product Concept Development Demonstration Availability Engineering Finance
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Photochromic Development
Number One Purchase Choice Criteria Number One Customer Return Reason Source: Corning 2003 INDOOR APPEARANCE HIGH TEMPERATURE PERFORMANCE
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Photochromic Development
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Photochromic Development
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Photochromic Development
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Photochromic Development
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Photochromic Development
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Photochromic Outdoor Aging Study
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Photochromic Fatigue Study
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Photochromic Development
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Photochromic Development
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LENS DESIGNS
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LENS STYLES The Aspheric Advantage Single vision Aspheric Single Vision Atoric Single Vision Flat Tops Aspheric Flat Tops Atoric Flat Tops Paradigm-22 Progressive Paradigm-16 CFL-18 Progressive 6.00 Base, add ODC Paradigm-22 Progressive Competitor’s Top Progressive
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The New Continual Focus Lens…
Optical Dynamics’ State-of-the-Art premium lens is here! The CFL-18 is an advanced, latest generation design which has one of the highest patient adaptation rates in the industry. Its true consistent curve provides superior vision, a wider field of view, and significantly reduced peripheral distortion. The CFL’s optimal corridor length fits a greater range of frames (18mm fitting height). LENS STYLES Continual Focus Lens ODC CFL-18 Leading progressive
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The Continual Focus Lens…
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