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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License Multi-State Advanced Manufacturing Consortium US DOL SPONSORED TAACCCT GRANT: TC23767 RELEASE DATE08/12/2015 VERSIONv 002 PAGE1 of 20 Primary Developer: M-SAMC Innovation Team 5, Spartanburg Community College, Bluegrass Community & Technical College S UCCESSFUL I MPLEMENTATION IN C OLLEGE /C OMPANY (SICC) E XAMPLE O NLINE AND T ECHNOLOGY E NABLED I NSTRUCTION S UCCESSFUL I MPLEMENTATION IN C OLLEGE /C OMPANY (SICC) E XAMPLE O NLINE AND T ECHNOLOGY E NABLED I NSTRUCTION US D EPARTMENT OF L ABOR M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM US D EPARTMENT OF L ABOR M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License College courses in manufacturing technology are taught using “traditional” methods Focused on in-class lecture Minimal / basic use of online resources and industry-like technology Instructor is a lecturer Courses heavily integrate online learning elements, beyond basic usage of a Learning Mgt. System Focus on hands-on assessment Labs are equipped with advanced technologies to allow students to practice & study on their own time Mentor-like engagement from instructor (incl. real time remediation) NATIONAL: ONLINE AND TECHNOLOGY ENABLED PRESENT STATE:PREFERRED STATE:
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License Coursework is more closely related to the technologies that they’ll see at work, reducing on the job training time Students become familiar with using online learning tools, and develop skills to be self-directed learners Diversity of course delivery methods keeps students engaged in the learning process NATIONAL: IMPLICATIONS PREFERRED STATE:
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License NATIONAL: IMPLICATIONS PREFERRED STATE: Learning is self paced (more tailored to fit students’ needs) Instructors lecture less, and are more available to the student for mentor-like engagement Students can self-remediate and revisit recorded lectures and resources for better understanding and clarification
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License Content gaps between technologies used in industry, and those covered in Advanced Manufacturing programs Close collaboration with industry, and the development / review of the Performance Based Objectives has led to increased program scope to cover several advanced technologies LOCAL SICC: HENRY FORD COLLEGE – INDUSTRY LIKE TECHNOLOGIES THEN: CONTENT GAPSNOW: NEW TECHNOLOGIES
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License The HFC ControlLogix courses were examined against the M-SAMC Master ControlLogix PBO List, and there was an Ethernet gap in HFC’s offerings ControlLogix trainers were enabled with Ethernet technology, but were not used for it ControlLogix courseware has been expanded to include Ethernet Switches Allows for PLC to PLC communication Students’ education uses technology that is more aligned with industry THEN: ControlLogix GapsNOW: ControlLogix + Ethernet LOCAL SICC: HENRY FORD COLLEGE – INDUSTRY LIKE TECHNOLOGIES
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License Inclusion of Ethernet in courseware can be relatively cheap, if trainers already have Ethernet switches Ethernet is the most state of art platform for distributed I/O, so the college is more in line with what industry uses The college can add additional, compatible input and output devices, allowing them to grow labs in ways that they hadn’t been able to consider before NOW: ControlLogix + Ethernet LOCAL SICC: HENRY FORD COLLEGE – INDUSTRY LIKE TECHNOLOGIES
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License The HFC ControlLogix courses were examined against the M-SAMC Master ControlLogix PBO List, and there was an HMI gap in HFC’s offerings ControlLogix trainers were enabled with HMIs, but they were not used ControlLogix courseware has been expanded to include HMIs, and Siemens HMI touch panels have been added to the trainers Students in the ControlLogix courses programmed the HMIs themselves Allows for PLC to PLC communication Students’ education uses technology that is more aligned with industry THEN: ControlLogix GapsNOW: ControlLogix + HMIs LOCAL SICC: HENRY FORD COLLEGE – INDUSTRY LIKE TECHNOLOGIES
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License Low cost improvement Classroom technology is now closer to the plant floor Students can exercise PLC logic in ways that they couldn’t before NOW: ControlLogix + HMIs LOCAL SICC: HENRY FORD COLLEGE – INDUSTRY LIKE TECHNOLOGIES For example, instructors have always discussed how mathematical instructions can be applied, but haven’t had good examples. HMIs can now be used to utilize mathematical instructions in a practical way.
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License HFC did not cover advanced topics in PLC 5, Siemens PLCs, FANUC Robots, among other subjects Generic machine prints used to accompany coursework Based on industry feedback, courses covering PLC 5, Siemens PLC, and Fanuc Robots have been expanded / added to cover industry need Industry partners have provided real world plant prints to be used in the classroom THEN: Topical GapsNOW: New Courses LOCAL SICC: HENRY FORD COLLEGE – INDUSTRY LIKE TECHNOLOGIES
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License LOCAL SICC: RELATED RESOURCES M-S AMC Website (Master): Performance Based Objectives (PBOs) for ControlLogix Set of Master PBOs can be found herehere Partner College Links: Henry Ford College Multi-Skilled Maintenance Program
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License LOCAL SICC : SPARTANBURG COMMUNITY COLLEGE - ONLINE & TECH ENABLED More online content used by instructors in PBO format Used in all classes for independent study & remediation National Performance Based Objectives (PBOs) guide learning management methodology THEN: Some Online ContentNOW: Focus on Online Content Some online courses used in Automated Mfg. Technology (Basic & Enhanced) in the L.O.R.I. (Learning Object Repository)
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License 20 month Precision Machining program delivered with a mix of lecture and lab Labs are done on a class schedule upon completion of in-class lectures Learning takes place at the instructors’ pace Full Precision Machining curriculum transferred online, with hybrid delivery Students can start labs as soon as they’re done with preceding online coursework Students learn at their own pace THEN: Topical GapsNOW: New Courses LOCAL SICC: TCAT MURFREESBORO – ONLINE CURRICULUM
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License Gaps in PLC training due to lack of equipment Lack of Integrated Systems equipment for training Basic Hydraulic, Pneumatic, and Motor Control lab equipment Purchase of new PLC trainers enabled advanced training Purchased AMTEC Integrated Manufacturing Systems Trainer and additional Troubleshooting Trainers Equipped lab with Advanced Hydraulic, Pneumatic, and Motor Control systems THEN: Equipment & Content GapsNOW: Expanded Lab and Curriculum LOCAL SICC: TCAT MURFREESBORO – MECHATRONICS PROGRAM
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License All new equipment purchases are being used to support the Electrical Maintenance Program New lab capabilities allowed for a new Electrical Maintenance pathway to be developed called Mechatronics New Mechatronics program is a trimester long, and focuses heavily on hands-on learning in a lab setting, especially with these advanced technologies, new to the labs at TCAT NOW: Mechatronics Program LOCAL SICC: TCAT MURFREESBORO – MECHATRONICS PROGRAM New Mechatronics Pathway
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License Bluegrass CTC purchased four FANUC Robotics Education Training Carts (CERT Carts) with Perkins Funding that support an improved Robotics curriculum Basic Carts with IR Vision – (2) LR Mate 200iD robots – LR Mate 200iC robots – M-1iA robots robot Robotics and Automation course was taught using Instructor Developed Courseware and Instructor Led Traditional Class Roboguide – licenses provided to each student NOW: Certified Educational Robotics Training LOCAL SICC: BLUEGRASS COMMUNITY AND TECHNICAL COLLEGE
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License Robotics Lab Instructors’ Desktop – Roboguide Simulation Software Instructors’ laptops – Roboguide LCD Projector Laptops (for students) – Roboguide CERT Carts NOW: AMTEC/FANUC Educational Robotics Training LOCAL SICC: BLUEGRASS COMMUNITY AND TECHNICAL COLLEGE
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License NOW: AMTEC/FANUC Educational Robotics Training LOCAL SICC: BLUEGRASS COMMUNITY AND TECHNICAL COLLEGE Students complete AMTEC Robotics labs on their laptops through the college’s Learning Management System Students demonstrate completed program to instructor Instructor signs off on lab Students rotate through the CERT carts in teams of two to three, ideally using the CERT carts two to three hours per day Class Format
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License LOCAL SICC: RELATED RESOURCES Partner College or Company Links: FANUC Certified Education Robot Training (CERT) Website FANUC CERT Flyer
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M ULTI -S TATE A DVANCED M ANUFACTURING C ONSORTIUM 20150812_v002_msamc_sicc_example_online_and_tech_enabled 20150812_v002_msamc_sicc_example_online_and_tech_enabled found in Resources byResources the M-SAMC Multi-State Advanced Manufacturing Consortium www.msamc.org is licensed under a Creative Commons Attribution 4.0 International License.www.msamc.org Creative Commons Attribution 4.0 International License SAFETY DISCLAIMER: M-SAMC educational resources are in no way meant to be a substitute for occupational safety and health standards. No guarantee is made to resource thoroughness, statutory or regulatory compliance, and related media may depict situations that are not in compliance with OSHA and other safety requirements. It is the responsibility of educators/employers and their students/employees, or anybody using our resources, to comply fully with all pertinent OSHA, and any other, rules and regulations in any jurisdiction in which they learn/work. M-SAMC will not be liable for any damages or other claims and demands arising out of the use of these educational resources. By using these resources, the user releases the Multi-State Advanced Manufacturing Consortium and participating educational institutions and their respective Boards, individual trustees, employees, contractors, and sub-contractors from any liability for injuries resulting from the use of the educational resources. DOL DISCLAIMER: This product was funded by a grant awarded by the U.S. Department of Labor’s Employment and Training Administration. The product was created by the grantee and does not necessarily reflect the official position of the U.S. Department of Labor. The Department of Labor makes no guarantees, warranties, or assurances of any kind, express or implied, with respect to such information, including any information on linked sites and including, but not limited to, accuracy of the information or its completeness, timeliness, usefulness, adequacy, continued availability, or ownership. RELEVANCY REMINDER: M-SAMC resources reflect a shared understanding of grant partners at the time of development. In keeping with our industry and college partner requirements, our products are continuously improved. Updated versions of our work can be found here: http://www.msamc.org/resources.htmlhttp://www.msamc.org/resources.html Multi-State Advanced Manufacturing Consortium US DOL SPONSORED TAACCCT GRANT: TC23767 RELEASE DATE08/12/2015 VERSIONv 002 PAGE20 of 20 Primary Developer: M-SAMC Innovation Team 5, Spartanburg Community College, Bluegrass Community & Technical College
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