1. General presentation BU LV motors & Servomotors
Gianpiero Leggieri, ABB Servomotors, 30 March 2009
General presentation BU LV motors & Servomotors
© ABB Group
April 23, 2017 | Slide 1

2. Key facts 2600 employees in 41 countries
6 focused manufacturing centers
4 central stocks, stocked motors
800 MUSD business
Market-leading products, applications and services
© ABB Group
April 23, 2017 | Slide 2

3. LV Motors worldwide Manufacturing and central stock locations
Västerås,
Sweden
Vaasa,
Finland
Västerås, Sweden
Central Stock North
Menden, Germany
Central Stock Europe
Shanghai,
China
Shanghai,
Central Stock North Asia
Barcelona,
Spain
Singapore,
Central Stock South Asia
Barcelona, Spain
Central Stock South
Milan,
Italy
Faridabad,
India
Lodz,
Poland
Bangalore,
India
Manufacturing
Central stocks
© ABB Group
April 23, 2017 | Slide 3

4. Vittuone Factory (Milan) Manufacturing of LV motors and Servomotors
Vittuone (Milan)
Italy
© ABB Group
April 23, 2017 | Slide 4

5. Vittuone Factory (Milan) Main figures 2008
43 employees
motor produced
150 MEur total revenues
5000 pallets location for a total amount of around motors, ready in the Menden central stock Europe
© ABB Group
April 23, 2017 | Slide 5

6. Vittuone Factory (Milan) LV and Servomotors production
standard motor from 56 to 80 frame size
special water cooled motors encapsulated undervacuum for vacuum pumps
extruded motors for fan
Servomotor (DC/AC)
© ABB Group
April 23, 2017 | Slide 6

7. Vittuone Factory (Milan) Servomotors
9C series brushless servomotors
Permanent magnet synchronous motor
1 to 30 Nm, 2000 to 6000 r/min
For demanding machinery applications
Wide range of feedback devices
Very low inertia 9C
HDP
HDP series servomotors
AC induction asynchronous motor
2 to 600 kW, 500 to 4000 r/min
Servoventilated air cooling
For very high dynamic applications
Extremely compact
© ABB Group
April 23, 2017 | Slide 7

8. Servomotors HDP AC induction motors
IP54
Axial fan
HDP C
IP23
Radial fan
HDP V
HDP C (IP54)
HDP V (IP23)
Power range
Drive AX (IP54)
Tetravec (IP23) 2 5 25 50 75
100
150
200
250
300
500
750
1000
1400 kW
© ABB Group
April 23, 2017 | Slide 8

9. HDP Main selling point HIGH POWER DENSITY LOW INERTIA
Many times lower than equivalent* LV and DC motor
HIGH POWER DENSITY
With low power lost in the magnetic sheets
ULTA COMPACT
From 2 to 3 height shaft smaller than equivalent* LV motor
SQUARE FRAME
To be compatible and replace DC motors
© ABB Group
April 23, 2017 | Slide 9
* Equivalent power

10. HDP vs M3AA motors Comparison
HDP (IP54) > M3AA (IP55) 2 times
HDP (IP23) > M3AA (IP55) 4 times
SIZE 100:
VH6 16,1 kW
CH6 10,9 kW
100L4B 4 kW
SIZE 132:
VM5 53 kW
CM5 30,2 kW
132M4C 15 kW
SIZE 160:
VN5 92,2 kW
CN5 58 kW
160L4B 22 kW
SIZE 200:
VR5 201,8 kW
CR5 94,5 kW
200L4B 45 kW
© ABB Group
April 23, 2017 | Slide 10

11. HDP AC induction square motor range
Motor range from 2 to 1400 kW, from 20 to Nm
Size 100
Size 132
Size 160
Size 200
Size 250
Size 315 2 5 25 50 75
100
150
200
250
300
500
750
1000
1400 kW
Size 100
Size 132
Power range
Size 160
Size 200
Size 250
Size 315
© ABB Group
April 23, 2017 | Slide 11

12. HDP Main characteristics
Magnetic Sheets
Square frame for better air cooling
Low power losses
low thickness
insulated on both sides
Rotor
Sqirrel cage
Alluminium die cast pressure
Very low inertia
Windings
Reinforced insulation system
Class H wire
Impregnation by resin
Overhangs insulated by paper
Cooling
By axial fan on IP54
IP55 by special axial fan
By radial fan on IP23
Special exucution without forced air cooling
© ABB Group
April 23, 2017 | Slide 12

13. HDP Main characteristics
Operarting mode
Torque constant
Power constant
Mounting
B35 basic
V15-V35 on demand
Certifications CE UL
Label
Bar code
Serial number
Electrical data
Feedback data
Brake data
Fan data
Certification
© ABB Group
April 23, 2017 | Slide 13

14. HDP Main accessories
HDP are available with several accessories to fulfill any kind of applications
Bearings
DE ball
DE roller
High speed solution
NDE insulated bearings over 100 kW
Encoders
HTL
TTL
Sincos 1Vpp
Absolute encoder
Thermal switch
3 x PTC
3 x Klixon
KTY 83 or 84
PT100
Holding brake
Spring type
Standard torque
Improved torque
© ABB Group
April 23, 2017 | Slide 14

15. 9C AC permanent magnet servomotors
9C series brushless servomotors
Permanent magnet synchronous motor
1 to 30 Nm, 2000 to 6000 r/min
For demanding machinery applications
Wide range of feedback devices
Very low inertia
© ABB Group
April 23, 2017 | Slide 15

16. Servomotors brushless permanent magnet motors9C
8C6 1 4 8 12 16 20 30 40 50 60 70 80 90
100 Nm
9C 1/4/5
8C6
Torque range
© ABB Group
April 23, 2017 | Slide 16

17. 9C Main selling point CONCENTRATEWINDINGS
a new technology for a new generation of brushless motors
Motor body in SMC
SMC Magnetic composite material for high performance to high frequency
EXTREMELY COMPACT
50 mm shorter of 8C series
RESIN ENCAPSULATION
Under vacuum epoxy resin encapsulation protect the motor up to 4000 V partial discharge free
© ABB Group
April 23, 2017 | Slide 17

18. 9C/8C6 Brushless permanent magnet motor range
Motor range from 1 to 33 Nm, from 2000 to 6000 rpm with 3 motor sizes
8C6
9C5
9C4
9C1 1 4 8 12 16 20 30 40 50 60 70 80 90
100 Nm
9C1
8C6
Torque range
9C4
9C5
© ABB Group
April 23, 2017 | Slide 18

19. 9C Main characteristics
Operating mode
Torque constant
Several nominal speed frm 2000 to 6000 rpm
Connections
Power and signal connectors
Certifications CE UL
Label
Bar code
Serial number
Electrical data
Feedback data
Brake data
Certification
© ABB Group
April 23, 2017 | Slide 19

20. Optical sinusoidal encoder 1Vpp Digital multiturn absolute encoder
9C Main accessories
9C servomotors are available with the main feedback device and brakes
Resolver
Optical sinusoidal encoder 1Vpp
Digital multiturn absolute encoder
Spring or
magnetic brake
© ABB Group
April 23, 2017 | Slide 20

21. 9C Global offer Package solution
9C with the ACSM1 is best solution for machinery application
MC Size
tool to select right motor/drive matching
Packing
Single packing
Motor stock
300 standard motors stocked in the Menden Europe central stock
Menden, Germany
Central Stock Europe
© ABB Group
April 23, 2017 | Slide 21

22. © ABB Group
April 23, 2017 | Slide 22