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Optimization of Source Modules
in ICP-Helicon Multi-Element Arrays for Large Area Plasma Processing John D. Evans & Francis F. Chen UCLA Dept of Electrical Engineering LTPTL - Low Temperature Plasma Technology Laboratory AVS 2002, Denver, Co, November 4, 2002
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Conceptual multitube m=0 helicon source for large area processing
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UCLA Single source tube with individual solenoidal Bo
One-tube configuration using large-area Bo-field coils and radially scannable Langmuir probes COIL Single source tube with individual solenoidal Bo
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UCLA B B Schematic proof of low-field Helicon mode; RH-t-III antenna
Helicity pitch sense B up (down) launches m=+1 up (down) Np and VL enhanced in region that m=+1 mode propagates towards B m = +1 m = -1 B m = -1 m = +1
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Sense of helicity “LH” “RH”
Experimental evidence: Half-helical antennas launch m = +1 Helicon mode from source tube when “low field peak” is present. Dependence of N(B) on the direction of B reverses when the sense of the helicity of the antenna is reversed; thus it is m = +1 helicon mode RH 1/2-helical antenna Sense of helicity “LH” “RH” LH 1/2-helical antenna
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Verification of Low-field Helicon Excitation
Low-field “peak” in N vs B plot Dependence of occurrence of peak on B-field direction Dependence of N vs B on B-direction reverses with antenna helicity
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Low-field peak increases, broadens and shifts to higher B at higher Po.
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UCLA Left Hand (LH) Helical Antenna Nomenclature Defined l Half Helix
Lant = Physical length of active antenna element lant = Antenna Wavelength - pitch of helical straps l Half Helix
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Radial Np profiles for 3 RH-helical antennas
1kW, 13.56MHz, 15mT Ar, 150G, z=3cm, next slide Same antenna length, but different “antenna wavelengths” Top: double-helix; Middle: full-helix; Bottom: half-helix Wider profiles observed in “B-down” configuration in all cases Most total downstream Np produced in full-helix case More total downstream Np produced in “B-down” case m=1 helicon mode enhances profile width as well as Np
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Radial Np profiles for 3 “antenna wavelengths”
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Radial Np profiles for 3 RH-helical antennas
1kW, 13.56MHz, 15mT Ar, 150G, z=3cm, next slide Same antenna length, but different “antenna wavelengths” Top: double-helix; Middle: full-helix; Bottom: half-helix Wider profiles observed in “B-down” configuration in all cases Most total downstream Np produced in full-helix case More total downstream Np produced in “B-down” case m=1 helicon mode enhances profile width as well as Np
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below mouth of source tube
UCLA 1kW, 15mT, 150G Half-helical m = +1 antenna Lant = 10cm, lant = 20cm Langmuir z = 3 cm below mouth of source tube
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below mouth of source tube
UCLA Full-helical m = +1 antenna Lant = 10cm, lant = 10cm Langmuir z = 3 cm below mouth of source tube
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below mouth of source tube
UCLA Double-helical m = +1 antenna Lant = 10cm, lant = 5 cm Langmuir z = 3 cm below mouth of source tube
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1kW, 10mT Ar, 13.56MHz, Lant =10cm = lant, z=3cm, 150G
UCLA 1kW, 10mT Ar, 13.56MHz, Lant =10cm = lant, z=3cm, 150G
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YES, for axial distance z > 10cm from source tubes
M = 0 radial profiles 4 equispaced source tubes, Enough for uniform plasma? YES, for axial distance z > 10cm from source tubes
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Schematic of multi-turn loop “m=0” source element
antenna Pyrex
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Numerical label convention: 7 tube source, aerial view
“w,x,y,z” = Antennas # W, X, Y, Z “ON”, others “OFF” 1 2 3 4 5 6 7 “1,2,4,6” “1,2,4,5” 1 2 3 4 5 6 7
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1 2 3 4 5 6 7 “1,2,4,5” 1 2 3 4 5 6 7 “1,2,4,6”
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Np radial nonuniformity vs axial distance z from source tubes
1 2 3 4 5 6 7 “1,2,4,5” Broad/flat cannot be explained by streaming of plasma along B-lines and normal diffusion
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N(R) vs Z for 3-turn loops, 4 symmetric (1,2,4,6)
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Multitube concept appears to be applicable to arbitrarily large area.
CONCLUSIONS 4 equispaced source tubes good enough, due to Helicon-enhanced uniformity Multitube concept appears to be applicable to arbitrarily large area.
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