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University Dortmund Faculty of Electrical Engineering Computer Engineering Institute Scheduling Problems and Solutions Uwe Schwiegelshohn CEI University Dortmund Summer Term 2004
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Textbook ■ Scheduling – Theory, Algorithms, and Systems Michael Pinedo 2 nd edition, 2002 Prentice-Hall Inc. Pearson Education ■ The lecture is based on this textbook. ■ These slides are an extract from this book. They are to be used only for this lecture and as a complement to the book.
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Scheduling Problem Constraints Tasks Time Resources (Jobs) (Machines) Objective(s) Areas: ■ Manufacturing and production ■ Transportations and distribution ■ Information - processing
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Example 1Paper Bag Factory ■ different types of paper bags ■ 3 production stages ● printing of the logo ● gluing of the side ● sewing of one or both ends ■ several machines for each stage ● differences in speed and function ● processing speed and processing quantity ● setup time for a change of the bag type ■ due time and late penalty ■ minimization of late penalties, setup times
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Example 2 Gate Assignments at Airport ■ different types of planes (size) ■ different types of gates (size, location) ■ flight schedule ● randomness (weather, take off policy) ■ service time at gate ● deplaning of passengers ● service of airplane ● boarding of passengers ■ minimization of work for airline personnel ■ minimization of airplane delay
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Example 3Tasks in a CPU ■ different applications ● unknown processing time ● known distributions (average, variance) ● priority level ■ multitasking environment ● preemption ■ minimization of the sum of expected weighted completion times
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Information Flow Diagram in a Manufacturing System Production planning, master scheduling Orders, demand forecasts Capacity Quantities, status due dates Material requirements, planning, Material requirements capacity planning Scheduling Shop orders, constraints release dates Scheduling and rescheduling Detailed scheduling Schedule performance Schedule Dispatching Shop status Shopfloor management Data collection Job loading Shopfloor
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Database Forecasting Scheduling Yield management Customer Information Flow Diagram in a Service System Status (history) Prices rules Forecasts Data Accept/ reject (conditions) Place order, make reservations
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Job Properties : processing time of job j on machine i (p j : identical processing time of job j on all machines) : release data of job j (earliest starting time) : due date of job j (completion of job j after d j results in a late penalty) : deadline ( must be met)
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Machine Environment (1) l : single machine : m identical machines in parallel : m machines in parallel with different speeds : m unrelated machines in parallel : flow shop with m machines in series ● each job must be processed on each machine using the same route. ● queues between the machines FIFO queues, see also permutation flow shop : flexible flow shop with c stages in series and several identical machines at each stage, one job needs processing on only one (arbitrary) machine at each stage.
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Machine Environment (2) : job show with m machines with a separate predetermined route for each job A machine may be visited more than once by a job. This is called recirculation. : flexible job shop with c stages and several identical machines at each stage, see FF c : Open shop with m machines ● Each job must be processed on each machine.
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Restrictions and Constraints (1) ■ release dates, see also job properties ■ sequence dependent setup times ➔ S ijk : setup time between job j and job k on machine i ➔ (S jk : identical setup times for all machines) ➔ (S 0j : startup for job j) ➔ (S j0 : cleanup for job j) ■ preemption (prmp) ➔ The processing of a job can be interrupted and later resumed (on the same or another machine). ■ precedence constraints (prec) ➔ Certain jobs must be completed before another job can be started. ● representation as a directed acyclic graph (DAG)
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Restrictions and Constraints (2) ■ machine breakdowns (brkdwn) ➔ machines are not continuously available: For instance, m(t) identical parallel machines are available at time t. ■ machine eligibility restrictions (M j ) ➔ M j denotes the set of parallel machines that can process job j (for P m and Q m ). ■ permutation (prmu), see F m ■ blocking (block) ➔ A completed job cannot move from one machine to the next due to limited buffer space in the queue. Therefore, it blocks the previous machine (F m, FF c )
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Restrictions and Constraints (3) ■ no – wait (nwt) ➔ A job is not allowed to wait between two successive executions on different machines (F m, FF c ). ■ recirculation (recirc)
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Objective Functions (1) ■ Completion time of job j: C j ■ Lateness of job j: L j = C j – d j ➔ The lateness may be positive or negative. ■ Tardiness: T j = max (L j, 0) 1 if C j > d j, ■ Number of late jobs: U j = 0 otherwise
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Objective Functions (2) ■ Makespan: C max =max (C 1,...,C n ) ➔ completion time of the last job in the system ■ Maximum lateness: L max =max (L 1,..., L n ) 1
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Objective Functions (3) ■ Total weighted completion time: w j C j ■ Total weighted flow time: ( w j ( C j – r j )) = w j C j – w j r j const. ■ Discounted total weighted completion time: ➔ ( w j (1 – e -rC j )) 0<r<1 ■ Total weighted tardiness: w j T j ■ Weighted number of tardy jobs: w j U j ■ Regular objective functions: ➔ non decreasing in C 1,...,C n ➔ Earliness: E j = max (-L j, 0) ● non increasing in C j ■ E j + T j, w j ‘ E j + w j ‘‘ T j not regular obj. functions
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Description of a Scheduling Problem | | machine environmentobjective (to be minimized) constraints, processing, characteristics Examples: ■ Paper bag factory FF3 | r j | w j T j ■ Gate assignment P m | r j, M j | w j T j ■ Tasks in a CPU l | r j prmp | w j C j ■ Traveling Salesman l | s jk | C max
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Classes of Schedules ■ Nondelay (greedy) schedule ➔ No machine is kept idle while a task is waiting for processing. An optimal schedule need not be nondelay! Example: P2 | prec | C max jobs12345678910 pjpj 87723228815
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6 537 Precedence Constraints Original Schedule 289 10 4 1 15882232778pjpj 10987654321jobs 0102030 1 10 3 5 8 4 67 9 2 = job completed
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Precedence Constraints Reduced Processing Time 8 2 3 9 10 14771121667pjpj 10987654321jobs 0102030 1 10 3 5 8 4 67 9 2 6 1 4 57 = job completed The processing time of each job is reduced by 1 unit.
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Precedence Constraints Use of 3 Machines 6 53 7 2 8 9 10 4 1 15882232778pjpj 10987654321jobs 0102030 1 10 3 5 8 4 67 9 2 = job completed 3 machines are used instead of 2 with the original processing times
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Active Schedule It is not possible to construct another schedule by changing the order of processing on the machines and having at least one task finishing earlier without any task finishing later. There is at least one optimal and active schedule for J m ||γ if the objective function is regular. Example : Consider a job shop with three machines and two jobs. ■ Job 1 needs 1 time unit on machine 1 and 3 time units on machine 2. ■ Job 2 needs 2 time units on machine 3 and 3 time units on machine 2. ■ Both jobs have to be processed last on machine 2.
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Example of an Active Schedule Machine 1 1 Machine 2 2 1 Machine 3 2 0 2 4 6 8 t It is clear that this schedule is active as reversing the sequence of the two jobs on machine 2 postpones the processing of job 2. However, the schedule is neither nondelay nor optimal. Machine 2 remains idle until time 2 while there is a job available for processing at time 1.
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Semi – active Schedule No task can be completed earlier without changing the order of processing on any one of the machines. Example: Consider again a schedule with three machines and two jobs. The routing of the two jobs is the same as in the previous example. ■ The processing times of job 1 on machines 1 and 2 are both equal to 1. ■ The processing times of job 2 on machines 2 and 3 are both equal to 2.
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Example of a Semi – active Schedule Machine 1 1 Machine 2 2 1 Machine 3 2 0 2 4 6 8 t Consider the schedule under which job 2 is processed on machine 2 before job 1. This implies that job 2 starts its processing on machine 2 at time 2 and job 1 starts its processing on machine 2 at time 4. This schedule is semi-active. However, it is not active as job 1 can be processed on machine 2 without delaying the processing of job 2 on machine 2.
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Venn Diagram of Classes of Schedules for Job Shops NondelayActive Semi-active X Optimal Schedules A Venn diagramm of the three classes of nonpreemptive schedules; the nondelay schedules, the active schedules, and the semi-active schedules All Schedules X
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Complexity Preliminaries ■ T(n)=O(f(n)) if T(n) 0 and all n>n 0. ■ Example 1500 + 100n 2 + 5n 3 =O(n 3 ) ■ Input size of a simple scheduling problem n log 2 ( max p j ) number of jobs maximal processing time In binary encoding
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Mergesort 64813967 4,61,83,76,9 1,4,6,83,6,7,9 1,3,4,6,6,7,8,9 n input values at most n۰log 2 n comparison steps time complexity of mergesort: O(n۰log n)
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Complexity Hierarchies of Deterministic Scheduling Problems Some problems are special cases of other problems: Notation: 1 | 1 | 1 (reduces to) 2 | 2 | 2 Examples: 1 || C j 1 || w j C j P m || w j C j Q m | prec | w j C j Complex reduction cases: | | L max | | U j | | L max | | T j Variation of d j and logarithmic search
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Machine Environment RmRm QmQm FJ c FF c JmJm PmPm FmFm OmOm 1
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Processing Restrictions and Constraints 0 0 0 0 0 0 0 0 0 r j s jk prmp prec brkdwn M j block nwt recrc
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Objective Functions wj Tjwj Tj wj Ujwj Uj wj Cjwj Cj TjTj UjUj CjCj L max C max
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Time Complexity of Algorithms ■ Easy (polynomial time complexity): There is an algorithm that optimally solves the problem with time complexity O((n log( max p j )) k ) for some fixed k. ■ NP-hard in the ordinary sense (pseudo polynomial time complexity): The problem cannot be optimally solved by an algorithm with polynomial time complexity but with an algorithm of time complexity O((n max p j ) k ). ■ NP-hard in the strong sense: The problem cannot be optimally solved by an algorithm with pseudo polynomial complexity.
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Problem Classification Deterministic scheduling problems polynomial NP – hard time solution NP-hard strongly ordinary sense NP-hard pseudo polynomial solution
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Partition Given positive integers a 1,…, a t and, do there exist two disjoint subsets S 1 and S 2 such that for i=1,2? Partition is NP-hard in the ordinary sense.
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3-Partition Given positive integers a 1,…, a 3t, b with, j = 1,…, 3t, and do there exist t pairwise disjoint three element subsets S i {1,…, 3t} such that for i=1,…, t? 3-Partition is strongly NP-hard.
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Proof of NP-Hardness ■ A scheduling problem is NP-hard in the ordinary sense if ➔ partition (or a similar problem) can be reduced to this problem with a polynomial time algorithm and ➔ there is an algorithm with pseudo polynomial time complexity that solves the scheduling problem. ■ A scheduling problem is strongly NP-hard if ➔ 3-partition (or a similar problem) can be reduced to this problem with a polynomial time algorithm.
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Complexity of Makespan Problems FF c || C max J m || C max P2 || C max F2 || C max 1 || C max Hard Easy
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Complexity of Maximum Lateness Problems 1 | r j | L max 1 | r j, prmp | L max 1 || L max 1 | prmp | L max P m || L max Hard Easy
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Total Weighted Completion Time (1) 1 || w j C j : Schedule the jobs in Smith order. The Weighted Shortest Processing Time first (WSPT) rule is optimal for 1 || w j C j. Proof by contradiction and localization: If the WSPT rule is violated then it is violated by a pair of neighboring task h and k. t h k S 1 : w j C j =... + w h (t+p h ) + w k (t + p h + p k )
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Total Weighted Completion Time (2) t k h S 2 : w j C j =... + w k (t+p k ) + w h (t + p k + p h ) Difference between both schedules S 1 und S 2 : w k p h – w h p k > 0 (improvement by exchange) The complexity is dominated by sorting O (n log(n))
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Use of precedence constraints: 1| prec | w j C j Only independent chains are allowed at first! Chain of jobs 1,..., k l* satisfies factor of this chain l* determines the -factor of the chain 1,..., k Total Weighted Completion Time (3)
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Total Weighted Completion Time with Chains Whenever the machine is available, select among the remaining chains the one with the highest -factor. Schedule all jobs from this chain without interruption until the job that determines the -factor. Proof concept There is an optimal schedule that processes all jobs 1,..., l* in succession + Pairwise interchange of chains
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Example: Total Weighted Completion Time with Chains (1) Consider the following two chains: 1 2 3 4 and 5 6 7 The weights and processing times of the jobs are given in the following table. jobs1234567 wjwj 61812881718 pjpj 36654810
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Example: Total Weighted Completion Time with Chains (2) ■ -factor of first chain Job 2 ■ -factor of second chain Job 6 ➔ Jobs 1 and 2 are scheduled first. ■ -factor of remaining part of first chain Job 3 ➔ Jobs 5 and 6 are scheduled next. ■ Job 3 is scheduled next. ■ Job 7 is scheduled next and finally job 4
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Other Total Completion Time Problems ■ 1 | prec | w j C j is strongly NP hard for arbitrary precedence constraints. ■ 1 | r j,prmp | w j C j is strongly NP hard. ➔ The WSPT (remaining processing time) rule is not optimal. Example: Select another job that can be completed before the release date of the next job. ■ 1 | r j,prmp | C j is easy. ■ 1 | r j | C j is strongly NP hard. ■ 1 || w j (1 – e -rC j ) can be solved optimally with the Weighted Discounted Shortest Processing Time first (WDSPT) rule:
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Maximum Cost ■ General problem: 1 | prec | h max ➔ h j (t): nondecreasing cost function ➔ h max = max (h 1 (C 1 ),..., h n (C n )) ■ Backward dynamic programming algorithm ➔ makespan C max = p j ➔ J: set of all jobs already scheduled (backwards) in ➔ J c = {1,..., n} \ J: set of jobs still to be scheduled ➔ J‘ J c : set jobs that can be scheduled under consideration of precedence constraints.
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Algorithm: Minimizing Maximum Cost ■ Step 1 Set J = , let J c = {1,..., n} and J‘ be the set of all jobs with nosuccessors. ■ Step 2 Let be such that Add j* to J. Delete j* from J c. Modify J‘ to represent the new set of schedulable jobs. ■ Step 3 If J c = then STOP otherwise go to Step 2. This algorithm yields an optimal schedule for 1 | prec | h max.
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Minimizing Maximum Cost: Proof of Optimality (1) ■ Assumption: The optimal schedule S opt and the schedule S of the previous algorithm are identical at positions k+1,..., n. ■ At position k with completion time t, there is job j** in S opt and job j* with h j** (t) ≥ h j* (t) in S. ➔ Job j* is at position k‘ < k in S opt. ■ Create schedule S’ by removing job j* in S opt and putting it at position k. ➔ h j (C j ) does not increase for all jobs {1,..., n} \ {j*}. ➔ h j* (t) ≤ h j** (t) ’)≤h max (S opt ) holds due to the algorithm. ■ Therefore, schedule S’ is optimal as h max (S’)≤h max (S opt ) holds. ➔ An optimal schedule and schedule S are identical at positions k, k+1,..., n.
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Minimizing Maximum Cost: Proof of Optimality (2) h j (C j ) C j*,C j** h j (C j ) C j*,C j** j*j** j*j** h j** h j* h j**
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Minimizing Maximum Cost: Example ■ C max = 2+3+5 = 10 ■ h 3 (10) = 10 < h 1 (10) = 11 < h 2 (10) = 12 ➔ Job 3 is scheduled last. ■ h 2 (10 – p 3 ) = h 2 (5) = 6 = h 1 (5) ➔ Optimal schedules 1,2,3 and 2,1,3 jobs123 pjpj 235 h j (C j )1 + C j 1.2 C j 10
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Maximum Lateness (1) ■ 1 || L max is a special case of 1 | prec | h max. ➔ h j = C j – d j Earliest Due Date first ■ 1 | r j | L max is strongly NP complete. Proof: Reduction of 3-Partition to 1 | r j | L max integers a 1,..., a 3t, b ➔ n = 4t –1 jobs r j = j∙b + (j –1), p j = 1, d j = j∙b + j, j = 1,..., t –1 r j = 0, p j = a j – t +1, d j = t∙b + (t – 1), j = t,..., 4t– 1
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Maximum Lateness (2) L max =0 if every job j {1,..., t – 1} can be processed from r j to r j + p j = d j and all other jobs can be partitioned over t intervals of length b. ➔ 3 – Partition has a solution. 0bb+12b+12b+23b+23b+3tb+t–1 r1r1 d1d1 r2r2 d2d2 r3r3 d3d3 r t-2 d t-2 d t-1 r t-1 1 | r j | L max is strongly NP – hard.
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Optimal Solution for 1 | r j | L max (1) Optimal solution for 1 | r j | L max : Branch and bound method ➔ Tree with n+1 levels ■ Level 0: 1 root node ■ Level 1:n nodes: A specific job scheduled at the first position of the schedule. ■ Level 2: n∙(n-1) nodes: from each node of level 1 there are n – 1 edges to nodes of level 2: a second specific job scheduled at the second position of the schedule. ➔ n!/k! nodes at level k: each node specifies the first k positions of the schedule.
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Optimal Solution for 1 | r j | L max (2) Assumption: J: jobs that are not scheduled at the father node of level k – 1 t: makespan at the father node of level k – 1 Job j k need not be considered at a node of level k with this specific father at level k – 1. Finding bounds: If there is a better schedule than the one generated by a branch then the branch can be ignored. 1 | r j, prmp | L max can be solved by the preemptive Earliest Due Date (EDD) first rule. ➔ This produces a nondelay schedule. ➔ The resulting schedule is optimal if it is nonpreemptive.
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■ Level 1 (1, ?, ?, ?)(2, ?, ?, ?) (3, ?, ?, ?) (4, ?, ?, ?) ➔ Disregard (3, ?, ?, ?) and (4, ?, ?, ?) as job 2 can be completed at r 3 and r 4 at the latest. ■ Lower bound for node (1, ?, ?, ?): ■ Lower bound for node (2, ?, ?, ?): Branch and Bound Applied to Minimizing Maximum Lateness (1) jobs1234 pjpj 4265 rjrj 0135 djdj 8121110 0 1 3 7 12 18 2 1 43 L max = 7 13432 0 4 5101517 L max = 5
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Branch and Bound Applied to Minimizing Maximum Lateness (2) ■ Lower bound for node (1, 2, ?, ?): ➔ 1, 2, 3, 4 (nonpreemptive, L max = 6) ➔ Disregard (2, ?, ?, ?). ■ Lower bound for node (1, 3, ?, ?): ➔ 1, 3, 4, 2 (nonpreemptive, L max = 5) optimal ➔ Disregard (1, 2, ?, ?). ■ Lower bound for node (1, 4, ?, ?): ➔ 1, 4, 3, 2 (nonpreemptive, L max = 6) A similar approach can be used for 1 | r j, prec | L max. ➔ The additional precedence constraints may lead to less nodes in the branch and bound tree.
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Number of Tardy Jobs: 1 || U j ■ The jobs are partitioned into 2 sets. set A: all jobs that meet their due dates ➔ These jobs are scheduled according to the EDD rule. set B: all jobs that do not meet their due dates ➔ These jobs are not scheduled! ■ The problem is solved with a forward algorithm. J: Jobs that are already scheduled J d : Jobs that have been considered and are assigned to set B J c : Jobs that are not yet considered
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Algorithm for Solving 1 || U j ■ Step 1Set J = , J d = , and J c = {1,..., n}. ■ Step 2 Let j* denote the job that satisfies. Add j* to J. Delete j* from J c. Go to Step 3. ■ Step 3 If then go to Step 4, otherwise let k* denote the job which satisfies. Delete k* from J. Add k* to J d. ■ Step 4If J c = then STOP, otherwise go to Step 2.
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The computational complexity is determined by sorting O(n∙log(n)). We assume that all jobs are ordered by their due dates. ➔ d 1 d 2 ... d n J k is a subset of jobs {1,..., k} such that (I)it has the maximum number N k of jobs in {1,...,k} completed by their due dates, (II)of all sets with N k jobs in {1,...,k} completed by their due dates J k is the set with the smallest total processing time. ➔ J n corresponds to an optimal schedule. 1 || U j : Proof of Optimality (1)
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Proof by induction The claim is correct for k=1. ➔ We assume that it is correct for an arbitrary k. 1.Job k+1 is added to set J k and it is completed by its due date. ➔ J k+1 = J k {k+1} and |J k+1 |= N k +1=N k+1. 2.Job k+1 is added to set J k and it is not completed on time. ➔ The job with the longest processing time is deleted ➔ N k+1 = N k ➔ The total processing time of J k is not increased. ➔ No other subset of {1,...,k+1} can have N k on-time completions and a smaller processing time. 1 || U j : Proof of Optimality (2)
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■ Job 1 fits: J 1 = {1} ■ Job 2 fits:J 2 = {1, 2} ■ Job 3 does not fit:J 3 = {1, 3 } ■ Job 4 fits: J 4 = {1, 3, 4} ■ Job 5 does not fit:J 5 = {3, 4, 5} ➔ schedule order 3, 4, 5, (1, 2) U j = 2 1 || w j U j is NP-hard in the ordinary sense. ➔ This is even true if all due dates are the same: 1 |d j =d| w j U j ➔ Then the problem is equivalent to the knapsack problem. jobs12345 pjpj 78466 djdj 917181921 1 || U j : Example
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■ Heuristic approach: Jobs are ordered by the WSPT rule (w j / p j ). ➔ The ratio may be very large. ■ Example: WSPT: 1, 2, 3 w j U j = 89 OPT:2, 3, 1 w j U j = 12 jobs123 pjpj 11990 wjwj 12989 djdj 100 1 || w j U j : Example
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Total Tardiness (1) 1 || T j : NP hard in the ordinary sense. ➔ There is a pseudo polynomial time algorithm to solve the problem. Properties of the solution: 1.If p j p k and d j d k holds then there exists an optimal sequence in which job j is scheduled before job k. ➔ This is an Elimination criterion or Dominance result. A large number of sequences can be disregarded. New precedence constraints are introduced. The problem becomes easier.
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Total Tardiness (2) 2 problem instances with processing times p 1,..., p n First instance: d 1,..., d n C’ k : latest possible completion time of job k in an optimal sequence (S’) Second instance: d 1,..., d k-1, max{d k,C’ k } d k+1,..., d n S’’: an optimal sequence C j ’’: completion time of job j in sequence S’’ 2.Any sequence that is optimal for the second instance is optimal for the first instance as well.
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Total Tardiness (3) Assumption: d 1 ... d n and p k = max (p 1,..., p n ) ➔ k th smallest due date has the largest processing time. 3.There is an integer , 0 n – k such that there is an optimal sequence S in which job k is preceded by all other jobs j with j k+ and followed by all jobs j with j > k+ . ➔ An optimal sequence consists of 1. jobs 1,..., k-1, k+1,..., k+ in some order 2. job k 3. jobs k+ +1,..., n in some order The completion time of job k is given by.
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Minimizing Total Tardiness (1) ■ J(j, l, k): all jobs in the set {j,..., l} with a processing time p k but job k is not in J(j, l, k). ■ V(J(j, l, k), t) is the total tardiness of J(j, l, k) in an optimal sequence that starts at time t. Algorithm: Minimizing Total Tardiness Initial conditions:V( , t) = 0 V({j}, t) = max (0, t+ p j –d j ) Recursive relation: where k‘ is such that Optimal value functionV({1,..., n},0)
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Minimizing Total Tardiness (2) ■ At most O(n³) subsets J(j, l, k) and p j points in t ➔ O(n³∙ p j ) recursive equations ■ Each recursion takes O(n) time ➔ Running time O(n 4 ∙ p j ) polynomial in n pseudo polynomial Algorithm PTAS Minimizing Total TardinessPTAS Minimizing Total Tardiness
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Minimizing Total Tardiness Example (1) ■ k=3 (largest processing time) 0 2 = 5 – 3 V(J(1, 3, 3), 0) + 81 + V(J(4, 5, 3), 347) ■ V({1, 2,..., 5}, 0)=min V(J(1, 4, 3), 0) +164 + V(J(5, 5, 3), 430) V(J(1, 5, 3), 0) + 294 + V( , 560) ■ V(J(1, 3, 3), 0) = 0 for sequences 1, 2 and 2, 1 ■ V(J(4, 5, 3), 347) = 347 +83 – 336 +347 + 83 +130 – 337 = 317 for sequence 4, 5 jobs12345 pjpj 1217914783130 djdj 260266 336337
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Minimizing Total Tardiness Example (2) ■ V(J(1, 4, 3), 0) = 0for sequences 1, 2, 4 and 2, 1, 4 ■ V(J(5, 5, 3), 430) = 430 + 130 – 337 =223 ■ V(J(1, 5, 3), 0) = 76for sequences 1, 2, 4, 5 and 2, 1, 4, 5 0 + 81 + 317 ➔ V({1,..., 5}, 0) = min 0 + 164 + 223 = 370 76 + 294 + 0 1, 2, 4, 5, 3 and 2, 1, 4, 5, 3 are optimal sequences.
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Total Weighted Tardiness ■ 1 || w j T j is strongly NP complete. ➔ Proof by reduction of 3 – Partition ■ Dominance result If there are two jobs j and k with d j d k, p j p k and w j w k then there is an optimal sequence in which job j appears before job k. ■ The Minimizing Total Tardiness algorithm can solve this problem if w j w k holds for all jobs j and k with p j p k.
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Total Tardiness An Approximation Scheme (1) For NP – hard problems, it is frequently interesting to find in polynomial time a (approximate) solution that is close to optimal. Fully Polynomial Time Approximation Scheme A for 1 || T j : optimal schedule The running time is bounded by a polynomial (fixed degree) in n and.
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Total Tardiness An Approximation Scheme (2) a) n jobs can be scheduled with 0 total tardiness iff (if and only if) the EDD schedule has 0 total tardiness. ➔ maximum tardiness of any job in the EDD schedule
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Total Tardiness An Approximation Scheme (3) b) V(J,t): Minimum total tardiness of job subset J assuming processing starts at t. ➔ There is a time t* such that V(J, t)=0 for t t*and V(J, t)>0 for t > t* V(J, t* + ) for 0 ➔ The pseudo polynomial algorithm is used to compute V(J, t) for ➔ Running time bound O(n 5 ∙ T max (EDD))
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Total Tardiness An Approximation Scheme (4) c) Rescale and with some factor K. S is the optimal sequence for rescaled problem. T j *(S) is the total tardiness of sequence S for processing times K∙p‘ j p j and due dates d j. T j (S) is the total tardiness of sequence S for p j < K∙(p‘ j + 1) and d j. ➔ Select ➔
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Algorithm: PTAS Minimizing Total Tardiness ■ Step 1Apply EDD and determine T max. If T max = 0, then T j = 0 and EDD is optimal; STOP. Otherwise set ■ Step 2 Rescale processing times and due dates as follows: ■ Step 3 Apply Algorithm Minimizing Total Tardiness to the rescaled data.Minimizing Total Tardiness Running time complexity: O(n 5 ∙T max (EDD)/K)=O(n 7 /ε) PTAS Minimizing Total Tardiness
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PTAS Minimizing Total Tardiness Example ■ Optimal sequence 1,2,4,5,3 with total tardiness 3700. ➔ Verified by dynamic programming ■ T max (EDD)=2230 ➔ If ε is chosen 0.02 then we have K=2.973. ■ Optimal sequences for the rescaled problem: 1,2,4,5,3 and 2,1,4,5,3. ➔ Sequence 2,1,4,5,3 has total tardiness 3704 for the original data set. ➔ ∑T j (2,1,4,5,3)≤1.02∙∑T j (1,2,4,5,3) jobs12345 pjpj 121079014708301300 djdj 19962000266033603370
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Total Earliness and Tardiness (1) Objective E j + T j ➔ This problem is harder than total tardiness. ➔ A special case is considered with d j = d for all jobs j. Properties of the special case ■ No idleness between any two jobs in the optimal schedule ➔ The first job does not need to start at time 0. ■ Schedule S is divided into 2 disjoint sets early completion late completion C j d C j > d job set J 1 job set J 2
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Total Earliness and Tardiness (2) ■ Optimal Schedule: Early jobs (J 1 ) use Longest Processing Time first (LPT) Late jobs (J 2 ) use Shortest Processing Time first (SPT) ■ There is an optimal schedule such that one job completes exactly at time d. Proof: Job j* starts before and completes after d. If |J 1 | ≤ |J 2 | then shift schedule to the left until j* completes at d. If |J 1 | > |J 2 | then shift schedule to the right until j* starts at d.
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Minimizing Total Earliness and Tardiness with a Loose Due Date Assume that the first job can start its processing after t = 0 and p 1 p 2 ... p n holds. ■ Step 1Assign job 1 to set J 1. Set k = 2. ■ Step 2 Assign job k to set J 1 and job k + 1 to set J 2 or vice versa. ■ Step 3If k+2 n – 1, set k = k+2 and go to Step 2 If k+2 = n, assign job n to either set J 1 or set J 2 and STOP. If k+2 = n+1, all jobs have been assigned; STOP.
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Minimizing Total Earliness and Tardiness with a Tight Due Date (1) The problem becomes NP-hard if job processing must start at time 0 and the schedule is nondelay. It is assumed that p 1 p 2 ... p n holds. ■ Step 1 Set 1 = d and 2 = p j - d. Set k = 1. ■ Step 2 If 1 ≥ 2, assign job k to the first unfilled position in the sequence and set 1 = 1 – p k. If 1 < 2, assign job k to the last unfilled position in the sequence and set 2 = 2 – p k. ■ Step 3 If k < n, set k = k + 1 and go to Step 2. If k = n, STOP.
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■ 6 jobs with d = 180 ■ Applying the heuristic yields the following results. jobs123456 pjpj 1061009622202 11 22 AssignmentSequence 180166Job 1 Placed First1xxxxx 74166Job 2 Placed Last1xxxx2 7466Job 3 Placed First13xxx2 -2266Job 4 Placed Last13xx42 -2244Job 5 Placed Last13x542 -2224Job 6 Placed Last136542 Minimizing Total Earliness and Tardiness with a Tight Due Date (2)
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■ Objective w‘E j + w‘‘T j with d j = d. ➔ All previous properties and algorithms for E j + T j can be generalized using the difference of w‘ and w‘‘. ■ Objective w j ‘E j + w j ‘‘T j with d j = d. ➔ The LPT/SPT sequence is not necessarily optimal in this case. ➔ WLPT and WSPT are used instead. ● The first part of the sequence is ordered in increasing order of w j / p j. ● The second part of the sequence is ordered in decreasing order of w j / p j. Minimizing Total Earliness and Tardiness (1)
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■ Objective w‘E j + w‘‘T j with different due dates ➔ The problem is NP – hard. a) Sequence of the jobs b) Idle times between the jobs ➔ dependent optimization problems ■ Objective w j ‘E j + w j ‘‘T j with different due dates ➔ The problem is NP – hard in the strong sense. ● It is more difficult than total weighted tardiness. If a predetermined sequence is given then the timing can be determined in polynomial time. Minimizing Total Earliness and Tardiness (2)
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Primary and Secondary Objectives A scheduling problem is usually solved with respect to the primary objective. If there are several optimal solutions, the best of those solutions is selected according to the secondary objective. | | 1 (opt), 2 primarysecondary objective objective ■ We consider the problem 1 || C j (opt), L max. ➔ All jobs are scheduled according to SPT. ➔ If several jobs have the same processing time EDD is used to order these jobs. ● SPT/EDD rule
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Reversal of Priorities (1) ■ We consider the problem with reversed priorities: 1 || L max (opt), C j ➔ L max is determined with EDD. ➔ z := L max Transformation of this problem: new deadline old due dates
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Reversal of Priorities (2) After the transformation, both problems are equivalent. ➔ The optimal schedule minimizes C j and guarantees that each job completes by its deadline. ➔ In such a schedule, job k is scheduled last iff and for all l such that hold. ■ Proof: If the first condition is not met, the schedule will miss a deadline. ➔ A pairwise exchange of job l and job k (not necessarily adjacent) decreases C j if the second condition is not valid for l and k.
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Minimizing Total Completion Time with Deadlines (1) ■ Step 1Set k = n,, J c = {1,..., n} ■ Step 2Find k* in J c such that and for all jobs l in J c such that. ■ Step 3 Decrease k by 1. Decrease by p k* Delete job k* from J c. ■ Step 4 If k 1 go to Step 2, otherwise STOP. The optimal schedule is always nonpreemptive even if preemptions are allowed.
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Minimizing Total Completion Time with Deadlines (2) = 18 d 4 = d 5 = 18 p 4 = 4 > 2 = p 5 ➔ Last job : 4 ➔ = 18 – p 4 = 14 d 3 = 14 14d 5 = 18 14 p 5 = 2 = p 3 ➔ Either job can go in the now last position : 3 ➔ = 14 – p 3 = 12 d 5 = 18 12 d 2 = 12 12 p 2 = 6 > 2 = p 5 ➔ Next last job: 2 ➔ = 12 – p 2 = 6 d 5 = 18 6 d 1 = 10 12 p 1 = 4 > 2 = p 5 ➔ Sequence: 5 1 2 3 4 jobs12345 pjpj 46242 10121418
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Multiple Objectives In a generalized approach, multiple objectives are combined in a linear fashion instead of using a priority ordering. ■ Objectives: ■ Problem with a weighted sum of two (or more) objectives: ■ The weights are normalized:
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Pareto-Optimal Schedule (1) A schedule is called pareto-optimal if it is not possible to decrease the value of one objective without increasing the value of the other. and ➔ and ➔
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Pareto-Optimal Schedule (2) L max (SPT/EDD)L max (EDD)
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Pareto-Optimal Solutions (1) Generation of all pareto-optimal solutions Find a new pareto-optimal solution: Determine the optimal schedule for L max. Determine the minimum increment of L max to decrease the minimum C j. Similar to the minimization of the total weighted completion time with deadlines Start with the EDD schedule, end with the SPT/EDD schedule.
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Pareto-Optimal Solutions (2) ■ Step 1Set r = 1 Set L max = L max (EDD) and. ■ Step 2 Set k = n and J c = {1,..., n}. Set and = . ■ Step 3 Find j* in J c such that, and for all jobs in J c such that. Put job j* in position k of the sequence. ■ Step 4 If there is no job l such that and, go to Step 5. Otherwise find j** such that for all l such that and. Set. If, then.
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Pareto-Optimal Solutions (3) ■ Step 5 Decrease k by l. Decrease by p j*.. Delete job j* from J c. If go to Step 3, otherwise go to Step 6. ■ Step 6 Set L max = L max + . If L max > L max (SPT/EDD), then STOP. Otherwise set r = r + 1,, and go to Step 2. Maximum number of pareto – optimal points ➔ n(n – 1)/2 = O(n²) Complexity to determine one pareto – optimal schedule ➔ O(n log(n)) ➔ Total complexity O(n³ log(n))
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Pareto-Optimal Solutions (4) ■ EDD sequence 5,4,3,2,1 L max (EDD) = 2 c 3 = 22 d 3 =20 ■ SPT/EDD sequence 1,2,3,4,5 L max (SPT/EDD) =14 c 5 = 26 d 5 = 12 jobs12345 pjpj 13679 djdj 3027201512
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Pareto-Optimal Solutions (5) ■ 1 || 1 w j C j + 2 L max Extreme points (WSPT/EDD and EDD) can be determined in polynomial time. ➔ The problem with arbitrary weights 1 and 2 is NP – hard. Iteration r ( C j, L max ) Pareto – optimal schedule current + 1 96, 25,4,3,1,2 32 26 22 17 14 1 2 77, 31,5,4,3,2 33 30 23 18 15 2 3 75, 51,4,5,3,2 35 32 25 20 17 1 4 64, 61,2,5,4,3 36 33 26 21 18 2 5 62, 81,2,4,5,3 38 35 28 23 20 3 6 60, 111,2,3,5,4 41 38 31 26 23 3 7 58, 141,2,3,4,5 44 41 34 29 26 Stop
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Parallel Machine Models ■ A scheduling problem for parallel machines consists of 2 steps: ➔ Allocation of jobs to machines ➔ Generating a sequence of the jobs on a machine ■ A minimal makespan represents a balanced load on the machines. ■ Preemption may improve a schedule even if all jobs are released at the same time. ■ Most optimal schedules for parallel machines are nondelay. ➔ Exception: R m || C j ■ General assumption for all problems:
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P m || C max The problem is NP-hard. ➔ P 2 || C max is equivalent to Partition. Heuristic algorithm: Longest processing time first (LPT) rule Whenever a machine is free, the longest job among those not yet processed is put on this machine. ➔ Upper bound: ➔ The optimal schedule C max (OPT) is not necessarily known but the following bound holds:
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Proof of the Bound (1) ■ If the claim is not true, then there is a counterexample with the smallest number n of jobs. ■ The shortest job n in this counterexample is the last job to start processing (LPT) and the last job to finish processing. ➔ If n is not the last job to finish processing, then deletion of n does not change C max (LPT) while C max (OPT) cannot increase. ➔ A counter example with n – 1 jobs ■ Under LPT, job n starts at time C max (LPT)-p n. ➔ In time interval [0, C max (LPT) – p n ], all machines are busy.
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Proof of the Bound (2) At most two jobs are scheduled on each machine. For such a problem, LPT is optimal.
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A Worst Case Example for LPT ■ 4 parallel machines ■ C max (OPT) = 12 =7+5 = 6+6 = 4+4+4 ■ C max (LPT) = 15 =(4/3 -1/(3∙4))∙12 jobs123456789 pjpj 776655444 7 7 4 6 4 6 5 5 4
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Other Makespan Results ■ Arbitrary nondelay schedule ■ P m | prec | C max with 2 m < is strongly NP hard even for chains. ■ Special case m n: p | prec | C max a) Start all jobs without predecessor at time 0. b) Whenever a job finishes, immediately start all its successors for which all predecessors have been completed. ➔ Critical Path Method (CPM) ➔ Project Evaluation and Review Technique (PERT)
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Heuristics Algorithms ■ Critical Path (CP) rule ➔ The job at the head of the longest string of jobs in the precedence constraints graph has the highest priority. ➔ P m | p j = 1, tree | C max is solvable with the CP rule. ■ Largest Number of Successors first (LNS) ➔ The job with the largest total number of successors in the precedence constraints graph has the highest priority. ➔ For intrees and chains, LNS is identical to the CP rule ➔ LNS is also optimal for P m | p j = 1, outtree | C max. ■ Generalization for problems with arbitrary processing times ➔ Use of the total amount of processing remaining to be done on the jobs in question.
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P m | p j = 1, tree | C max highest level I max N(l) number of jobs at level l Level 5 4 3 2 1 starting jobs root Number of nodes at the r highest levels
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CP for P 2 |p j =1,prec|C max for two machines almost fully connected bipartite graph 1 6 4 25 3 2346364 15215 1 2 34
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LNS for P 2 |p j =1,prec|C max 123 45 6 4123 65 123 465 43 1 2
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P m | p j = 1, M j | C max (1) A job can only be processed on subset M j of the m parallel machines. Here, the sets M j are nested. ➔ Exactly 1 of 4 conditions is valid for jobs j and k. M j is equal to M k (M j =M k ) M j is a subset of M k (M j M k ) M k is a subset of M j (M j M k ) M j and M k do not overlap. (M j M k =ø) Every time a machine is freed, the job is selected that can be processed on the smallest number of machines. Least Flexible Job first (LFJ) rule LFJ is optimal for P 2 | p j = 1, M j | C max and for P m | p j = 1, M j | C max when the M j sets are nested (pairwise exchange).
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P m | p j = 1, M j | C max (2) ■ Consider P 4 | p j = 1, M j | C max with eight jobs. The eight M j sets are: ➔ M 1 = {1,2} ➔ M 2 = M 3 = {1,3,4} ➔ M 4 = {2} ➔ M 5 = M 6 = M 7 = M 8 = {3,4} Machines 1 2 3 4 LFJ 1 4 5 6 2 7 8 3 optimal 2 1 5 7 3 4 6 8 LFM (Least Flexible Machine) and LFM-LFJ do not guarantee optimality for this example either.
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Makespan with Preemptions (1) Linear programming formulation for P m | prmp | C max The variable x ij represents the total time job j spends on machine i. Minimize C max subject to processing time of job j processing on each machine is less than makespan processing time of each job is less than makespan positive execution fragments
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Makespan with Preemptions (2) ■ The solution of a linear program yields the processing of each job on each machine. ➔ A schedule must be generated in addition. ■ Lower bound: Algorithm Minimizing Makespan with Preemptions 1.Nondelay processing of all jobs on a single machine without preemption makespan m C* max 2.Cutting of this schedule into m parts 3.Execution of each part on a different machine
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LRPT Rule Longest Remaining Processing Time first (LRPT) ➔ Preemptive version of Longest Processing Time first (LPT) ➔ This method may generate an infinite number of preemptions. Example: 2 jobs with p 1 = p 2 = 1 and 1 machine The algorithm uses the time period ε. ➔ Time ε after the previous decision the situation is evaluated again. The makespan of the schedule is 2 while the total completion time is 4 – ε. ➔ The optimal (non preemptive) total completion time is 3. The following proofs are based on a discrete time framework. ➔ Machines are only preempted at integer times.
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Vector Majorization Vector of remaining processing times at time t (p 1 (t), p 2 (t),..........p n (t)) = (t). A vector majorizes a vector,, if holds for all k = 1,..., n. p j (t) is the j th largest element of. Example Consider the two vectors = (4, 8, 2, 4) and = (3, 0, 6, 6). Rearranging the elements within each vector and putting these in decreasing order results in vectors (8, 4, 4, 2) and (6, 6, 3, 0). It can be easily verified that.
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LRPT Property If then LRPT applied to results in a larger or equal makespan than obtained by applying LRPT to. Induction hypothesis: The lemma holds for all pairs of vectors with total remaining processing time less than or equal to and, respectively. Induction base: Vectors 1, 0, …, 0 and 1, 0, … 0. After LRPT is applied for one time unit on and, respectively, then we obtain at time t+1 the vectors and with and. If, then.
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Result of the LRPT Rule LPRT yields an optimal schedule for P m | prmp | C max in discrete time. We consider only problems with more than m jobs remaining to be processed. Induction hypothesis: The lemma holds for any vector with. We consider a vector with. If LRPT is not optimal for, then another rule R must be optimal. R produces vector with. From time t+1 on, R uses LRPT as well due to our induction hypothesis. Due to the LRPT property, R cannot produce a smaller makespan than LRPT.
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LRPT in Discrete Time Consider two machines and three jobs 1, 2 and 3, with processing times 8, 7, and 6. C max (LRPT)=C max (OPT)=11. Remember: Ties are broken arbitrarily! 0 5 10 t 23213 1321
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LRPT in Continuous Time Consider the same jobs as in the previous example. As preemptions may be done at any point in time, processor sharing takes place. C max (LRPT)=C max (OPT)=10.5. To prove that LRPT is optimal in continuous time, multiply all processing times by a very large integer K and let K go to ∞. 0 5 10 t 22, 31, 2, 3 1
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Lower Bound for Uniform Machines Q m | prmp | C max for v 1 ≥ v 2 ≥…≥ v m note n! Comparison: P m | prmp | C max
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LRPT-FM Longest Remaining Processing Time on the Fastest Machine first (LRPT – FM) yields an optimal schedule with infinitely many preemptions for Q m | prmp | C max : ➔ At any point in time the job with the largest remaining processing time is assigned to the fastest machine. ■ Proof for a discrete framework with respect to speed and time ➔ Replace machine j by v j machines of unit speed. ➔ A job can be processed on more than one machine in parallel, if the machines are derived from the same machine. ■ Continuous time: ➔ All processing times are multiplied by a large number K. ➔ The speeds of the machines are multiplied by a large number V. The LRPT-FM rule also yields optimal schedules if applied to Q m | r j, prmp | C max.
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Application of LRPT-FM ■ 2 machines with speed v 1 = 2, v 2 = 1 ■ 3 jobs with processing times 8, 7, and 6 2 13 0 84 1 2 1 Machine 1
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∑C j without Preemptions (1) Different argument for SPT for total completion time without preemptions on a single machine p (j) : processing time of the job in position j on the machine ➔ p (1) ≤ p (2) ≤ p (3) ≤..... ≤ p (n-1) ≤ p (n) must hold for an optimal schedule.
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∑C j without Preemptions (2) SPT rule is optimal for P m || C j ■ The proof is based on the same argument as for single machines. ■ Jobs with processing time 0 are added until n is a multiple of m. ➔ The sum of the completion time has n additive terms with one coefficient each: m coefficients with value n/m m coefficients with value n/m – 1 : m coefficients with value 1 ■ The SPT schedule is not the only optimal schedule.
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∑w j C j without Preemptions ■ 2 machines and 3 jobs ■ With the given values any schedule is WSPT. ■ If w 1 and w 2 are reduced by ➔ WSPT is not necessarily optimal. ■ Tight approximation factor ■ P m || w j C j is NP hard. jobs123 pjpj 113 wjwj 113
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P m | prec | C j ■ P m | prec | C j is strongly NP-hard. ■ The CP rule is optimal for P m | p j = 1, outtree | C j. ➔ The rule is valid if at most m jobs are schedulable. ➔ t 1 is the last time the CP rule is not applied but rule R. ● String 1 is the longest string not assigned at t 1 ● String 2 is the shortest string assigned at t 1 ● C 1 ’ is the completion time of the last job of string 1 under R ● C 2 ’ is the completion time of the last job of string 2 under R ➔ If C 1 ’≥C 2 ’+1 and machines are idle before C 1 ’ – 1, then CP is better than R, otherwise CP is as good as R. ■ However, the CP rule is not always optimal for intrees.
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Other ∑C j Problems ■ The LFJ rule is optimal for P m |p j =1,M j |∑C j when the M j sets are nested. ■ The R m ||∑C j problem can be formulated as an integer program ➔ Although linear integer programming is NP-hard this program has a special structure that allows a solution in polynomial time. ➔ x ikj =1 if job j is scheduled as the k th to last job on machine i. ● x ikj are 0-1 integer variables. Minimize subject to j = 1,…, n i = 1,…, m and k = 1,…, n i = 1,…, m, k = 1,…, n, and j = 1,…, n
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Example R m ||∑C j ■ 2 machines and 3 jobs ■ The optimal solution corresponds to x 121 =x 112 =x 213 =1. All other x ikj are 0. The optimal schedule is not nondelay. jobs123 P 1j 453 p 2j 893 12 0 84 3 Machine 1 Machine 2
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∑C j with Preemptions (1) The nonpreemptive SPT rule is also optimal for P m |prmp|∑C j. Q m |prmp|∑C j can be solved by the Shortest Remaining Processing Time on the Fastest Machine (SRPT-FM) rule. ➔ Useful lemma: There is an optimal schedule with C j ≤C k when p j ≤p k for all j and k. (Proof by pairwise exchange) ➔ Under SRPT-FM, we have C n ≤C n-1 ≤ … ≤C 1. ➔ Assumption: There are n machines. ● If there are more jobs than machines, then machines with speed 0 are added. ● If there are more machines than jobs, then the slowest machines are not used.
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∑C j with Preemptions (2) v 1 C n = p n v 2 C n + v 1 (C n-1 – C n ) = p n-1 v 3 C n + v 2 (C n-1 – C n ) + v 1 (C n-2 – C n-1 ) = p n-2 : v n C n + v n-1 (C n-1 – C n ) + v 1 (C 1 – C 2 ) = p 1 Adding these equations yields v 1 C n = p n v 2 C n + v 1 C n-1 = p n + p n-1 v 3 C n + v 2 C n-1 + v 1 C n-2 = p n + p n-1 + p n-2 : v n C n +v n-1 C n-1 +... + v 1 C 1 = p n + p n-1 +... + p 1
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∑C j with Preemptions (3) Let S’ be an optimal schedule with C’ n C’ n-1 ... C’ 1 (see the lemma). Then we have C’ n p n /v 1 v 1 C’ n p n. The amount of processing on jobs n and n –1 is upper bounded by (v 1 + v 2 )C’ n + v 1 (C’ n-1 – C’ n ). v 2 C’ n + v 1 C’ n-1 p n + p n-1 Similarly, we obtain v k C’ n + v k-1 C’ n-1 +... + v 1 C’ n-k+1 p n + p n-1 +... + p n-k+1 This yields v 1 C’ n v 1 C n v 2 C’ n + v 1 C’ n-1 v 2 C n + v 1 C n-1 : v n C’ n + v n-1 C’ n-1 +... + v 1 C’ 1 v n C n + v n-1 C n-1 +... + v 1 C 1
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∑C j with Preemptions (4) We want to transform this system of inequalities into a new system such that ➔ inequality i is multiplied by i 0 and ➔ the sum of all those transformed inequalities yields C‘ j C j. ➔ The proof is complete, if those i exists. ➔ i must satisfy v 1 1 + v 2 2 +... + v n n = 1 v 1 2 + v 2 3 +... + v n-1 n = 1 : v 1 n = 1 Those i exists as v 1 v 2 ... v n holds.
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Application of the SRPT-FM Rule 1234567 2 3 4 3 4 5 4 5 6 5 6 7 6 7 7 Machine 1 Machine 2 Machine 3 Machine 4 05101520253035 machines1234 4221 jobs1234567 8163440454661 Preemptions are only allowed at integer points in time. SRPT-FM produces an optimal schedule with
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Due – Date Related Objectives P m || C max P m || L max (all due dates 0) ➔ The problem is NP-hard. Q m | prmp | L max Assume L max = z ➔ C j d j + z ➔ set = d j + z (hard deadline) ➔ Hard deadlines are release dates in the reversed problem. ➔ Finding a schedule for this problem is equivalent to solving Q m | r j, prmp | C max ➔ If all jobs in the reverse problem “finish” at a time not smaller than 0, then there exists a schedule for Q m | prmp | L max with L max ≤ z. ➔ The minimum value for z can be found by a simple search.
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Example P2 | prmp | L max jobs1234 djdj 4589 pjpj 3338 1234 rjrj 5410 pjpj 3338 Is there a feasible schedule with L max = 0 ? ( = d j ) Is there a feasible schedule with C max ≤ 9?
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Flow Shops ■ Each job must follow the same route. ➔ There is a sequence of machines. ■ There may be limited buffer space between neighboring machines. ➔ The job must sometimes remain in the previous machine: Blocking. ■ The main objective in flow shop scheduling is the makespan. ➔ It is related to utilization of the machines. ■ If the First-come-first-served principle is in effect, then jobs cannot pass each other. ➔ Permutation flow shop
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Unlimited Intermediate Storage ■ Permutation Schedule ■ There is always an optimal schedule without job sequence changes in the first two and last two machines. ➔ F2|| C max and F3|| C max do not require a job sequence change in some optimal schedule.
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Directed Graph for F m |prmu|C max...
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Example F4|prmu|C max 5 jobs on 4 machines with the following processing times jobsj1j1 j2j2 j3j3 j4j4 j5j5 55363 44244 44341 36325
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Directed Graph in the Example 55363442444434136325 Critical path
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Gantt Chart in the Example 0 30 55443316234444346325 1020
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Reversibility Two m machine permutation flow shops with n jobs are considered with p ij (1) = p (2) m+1-i,j. ➔ p ij (1) and p ij (2) denote the processing times of job j in the first and the second flow shop, respectively. Sequencing the jobs according to permutation j 1,..., j n in the first flow shop produces the same makespan as permutation j n,..., j 1 in the second flow shop. ➔ The makespan does not change if the jobs traverse the flow shop in the opposite direction in reverse order (Reversibility).
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Example Reversibility (1) 5 jobs on 4 machines with the following processing times (original processing times in parentheses) jobsj1j1 j2j2 j3j3 j4j4 j5j5 3 (5)6 (5)3 (3)2 (6)5 (3) 4 (4) 3 (2)4 (4)1 (4) 4 (4) 2 (3)4 (4)4 (1) 5 (3)5 (6)3 (3)6 (2)3 (5)
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Example Reversibility (2) 5236314344442443635555363442444434136325 Original problem Reverse problem
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Example Reversibility (3) 30 55443316234444346325 01020
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F2||C max F2||C max with unlimited storage in between the two machines ➔ The optimal solution is always a permutation. ■ Johnson’s rule produces an optimal schedule. - The job set is partitioned into 2 sets. Set I : all jobs with p 1j p 2j Set II : all jobs with p 2j < p 1j SPT (1) – LPT(2) schedule: ➔ All jobs of Set I are scheduled first in increasing order of p 1j (SPT). ➔ All jobs of Set II are scheduled afterwards in decreasing order of p 2j (LPT). ■ There are many other optimal schedules besides SPT(1) – LPT(2) schedules. ➔ The SPT(1)-LPT(2) schedule structure cannot be generalized to yield optimal schedules for flow shops with more than two machines.
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Proof of Johnson’s Rule (1) Contradiction: Assume that another schedule S is optimal. ➔ There is a pair of adjacent jobs j followed by k such that one of the following conditions hold: ● Job j belongs to Set II and job k to Set I; (Case 1) ● Jobs j and k belong to Set I and p 1j >p 1k ; (Case 2) ● Jobs j and k belong to Set II and p 2j <p 2k ; (Case 3) ■ Sequence in schedule S: job l job j job k job h C ij : completion time of job j on machine i in schedule S C’ ij : completion time of job j on machine i in the new schedule.
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Proof of Johnson’s Rule (2) ■ Interchange of j and k ➔ Starting time (C 1l + p 1j + p 1k ) of job h on machine 1 is not affected Starting time of job h on machine 2: C 2k = max ( max ( C 2l, C 1l + p 1j ) + p 2j, C 1l + p 1j + p 1k ) + p 2k = max ( C 2l + p 2j + p 2k, C 1l + p 1j + p 2j + p 2k, C 1l + p 1j + p 1k + p 2k ) C’ 2j = max (C 2l + p 2k + p 2j, C 1l + p 1k + p 2k + p 2j, C 1l + p 1k + p 1j + p 2j ) ■ Case 1 : p 1j > p 2j and p 1k p 2k ➔ C 1l + p 1k + p 2k + p 2j < C 1l + p 1j + p 1k + p 2k C 1l + p 1k + p 1j + p 2j C 1l + p 1j + p 2j + p 2k ➔ C’ 2j C 2k ■ Case 2 : p 1j p 2j, p 1k p 2k, and p 1j > p 1k C 1l + p 1k + p 2k + p 2j C 1l + p 1j + p 2j + p 2k C 1l + p 1k + p 1j + p 2j ■ Case 3 is similar to Case 2 (reversibility property).
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F m | prmu | C max Formulation as a Mixed Integer Program (MIP) ■ Decision variable x jk = 1, if job j is the k th job in the sequence. ■ I ik : amount of idle time on machine i between the processing of jobs in position k and k+1 ■ W ik :amount of waiting time of job in position k between machines i and i+1 ■ ik :difference between start time of the job in position k+1 on machine i+1 and completion time of the job in position k on machine i ■ p i(k) :processing time of the job in position k on machine i ➔ ik = I ik + p i(k+1) + W i,k+1 = W ik + p i+1(k) + I i+1,k
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Graphical Description of ik p i+1(k-1) p i+1(k) p i+1(k+1) p i(k) p i(k+1) I ik W i,k+1 ik W ik > 0 and I i+1, k = 0 W ik Machine i Machine i +1
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MIP for F m | prmu | C max (1) ■ Minimizing the makespan Minimizing the idle time on machine m ■ Remember : ➔ there is only one job at position k! earliest start time of job in position 1 at machine k intermediate idle time
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MIP for F m | prmu | C max (2) subject to k = 1,..., n j = 1,..., n for k = 1,..., n-1; i = 1,..., m-1 W i1 = 0i = 1,..., m-1x jk {0,1} j=1,...,n I 1k = 0 k = 1,..., n-1k=1,...,m W ik 0 i = 1,..., m-1; k = 1,..., n I ik 0 i = 1,..., m; k = 1,..., n-1
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F3||C max ■ F3 || C max is strongly NP-hard. ➔ Proof by reduction from 3 – Partition ■ An optimal solution for F3 || C max does not require sequence changes. ➔ F m | prmu | C max is strongly NP – hard. ■ F m | prmu, p ij = p j | C max : proportionate permutation flow shop ➔ The processing of job j is the same on each machine. ■ for F m | prmu, p ij = p j | C max (independent of the sequence) This is also true for F m | p rj = p j | C max.
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Proportionate Flow Shop Similarities between the single machine and the proportionate (permutation) flow shop environments 1.SPT is optimal for 1 || C j and F m | prmu, p ij = p j | C j. 2.The algorithms that produces and optimal schedule for 1 || U j also results in an optimal schedule for F m | prmu, p ij = p j | U j. 3.The algorithms that produces and optimal schedule for 1 || h max also results in an optimal schedule for F m | prmu, p ij = p j | h max. 4.The pseudo-polynomial dynamic programming algorithm 1 || T j is also applicable to F m | prmu, p ij = p j | T j. 5.The elimination criteria that hold for 1 || w j T also hold for F m | prmu, p ij = p j | w j T j.
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Slope Heuristic ■ Slope index A j for job j ■ Sequencing of jobs in decreasing order of the slope index ■ Consider 5 jobs on 4 machines with the following processing times jobsj1j1 j2j2 j3j3 j4j4 j5j5 52363 14344 44244 36355 A 1 = -(3 x 5) – (1 x 4) + (1 x 4) + (3 x 3) = -6 A 2 = -(3 x 5) – (1 x 4) + (1 x 4) + (3 x 6) = +3 A 3 = -(3 x 3) – (1 x 2) + (1 x 3) + (3 x 3) = +1 A 4 = -(3 x 6) – (1 x 4) + (1 x 4) + (3 x 2) = -12 A 5 = -(3 x 3) – (1 x 4) + (1 x 1) + (3 x 5) = +3 Sequences 2,5,3,1,4 and 5,2,3,1,4 are optimal and the makespan is 32.
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