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Published byGordon Matthews Modified over 9 years ago
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Presented By: Braulio Escobar, Jim Beidleman, Dave Taucher, Joseph Kaminski
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Project Background Project Objectives Information Design Process Our Design Conclusion
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Large Steel Company with Extensive client base Facing large problem with disorganized and mislabeled scrap coming in Causing off heats and affecting quality of their product Creates dissatisfied clients Currently correcting the heats one batch at a time Do so by adding in pure alloys Chromium cost $32 for every 100g Manganese cost $6.50 for every 100g Aluminum cost $15.72 for every 100g Expensive Time consuming Would like a system created to mitigate these issues
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Would like for the material to be organized before entering their facilities The problem requires us to look at the big picture Cooperation between large entities (i.e. auto manufacturers, scrappers, etc.)
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The recycled steel is creating issues Unfeasible to exclude scrap metal from the solution Too costly to make steel solely from scratch Will be impossible eventually Expanding countries of China and India Limited resources Inflation & exorbitant prices Effectively use scrap to sustain steel making into the future “Cradle-to-Cradle”
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Identify Problem Find The Needs Identify Effective Solution Analyze Effectiveness Of Solution
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Several Problems: Issue of Organization Issue of Effective Storage Issue of Multiple Entities Cooperating
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Efficient Cost Time Space Within ArcelorMittal’s tolerances Appropriate Incentives Sustainable Organized
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Efficient Process Sustainable Incentives that propagate the process and can be maintained into the foreseeable future of all entities involved Process that can be maintained without exorbitant operational costs Space Efficient ArcelorMittal does not separate the steel on site
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Means/Functions123 Organization Method By SizeBy CompositionBy Density Metal Recognition Coding Chemical Process Magnetic Process Transportation Train TrucksBarges Primary Organizational Entity ScrapyardOutside Contractor ArcelorMittal
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A: By size/ chemical process/ Barges/ ArcelorMittal B: By composition/ coding/ train/ scrapyard C: By density/ Magnetic process/ trucking/ scrapyard Constraints/ Objectives Weight %ABC C: Cost Effective X C: Time Effective C: Organized C: No ArcelorMittal Involvement O: Efficiency 50.8/50 40%.4/50 20% O: Sustainable 50.7/50 35%.6/50 30% Totals 75%50%
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Would Purchase manuals from Manufactures More Specific in scrap process
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Builds on ArcelorMittal’s already established specs Provides incentives for scrappers to meet their specs fully Utilizes the cradle-to-cradle concept better Less cost for raw materials Possibly reduced mining Help reach a shrinking state of new steel production
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Our Solution Effectively implement appropriate incentives Can be sustained into the foreseeable future Utilizes almost all of existing infrastructure therefore efficient process
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ArcelorMittal Schnitzer Scrapping Chemicool Steel.org Ted Frick PhD Chemistry (U.S. Steel)
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