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Published byMeryl Porter Modified over 9 years ago
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Intelligent Automation
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Who are PAA ?
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Who are Process Analysis & Automation ? Incorporated in 1992 Software supplier, OVERLORD Offer systems integration services Independent automation supplier Experienced in multi-vendor platforms – PE/GE/Thermo/Caliper/Tecan/Beckman/Hamilton – Drivers for 75+ manufacturers, 230+ instruments Unique software solutions – Tried and tested, over 400 sold worldwide
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Laboratory Automation Experience 1986 1988 1995 19982004
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Intelligent Automation Why do we automate ?
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Speed Reliability – Small workstations Extend instrument operating hours Cost effective analysis Data and sample tracking
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The tools Laboratory robot Storage Liquid handling Barcode reader Shaker Luminex
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Hardware list – Robots 1
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automate.it SCARA Hardware list – Robots 2 PE PlateStakMitsubishi
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Hardware list - Storage Incubator Storage
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Hardware list – Liquid Handling Reagent dispensing Flexdrop Liquid Handling PlateWash
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Hardware list – Other peripherals Barcode reader Plate reader
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Intelligent Automation What automation to offer ?
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Listen to customer – Some want ‘off the shelf’ solution – Some want full flexibility – Some want simple – Some have no idea what they need Sell them what they ask for !
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Control Software Real-time scheduling – Overlord2 – Event driven Time-resolved scheduling – OVERLORD Scheduler – Time driven either schedul er Bio-Rad
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Intelligent Automation What is OVERLORD ?
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What is Overlord? Suite of Automation software by PAA Product range is 10 years old Support for more than 230 instruments Two main products – Workstation – Scheduler
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Common features Support for over 230 instruments Data handling facilities Utilizes original instrument software Can integrate with most databases – SQL Server, Oracle, Access 21 CFR Part 11 Compliant Full system tracking Error notification Error Recovery
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Which product ? AdvantagesDisadvantages Overlord 2 Very Flexible True Dynamic Scheduling Takes longer to setup OVERLORD Scheduler Very easy to use Obeys critical timings Schedules fixed processes Cannot make decisions Most suitable
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OVERLORD Scheduler
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Static/time driven Icon based drag and drop Gantt chart interface Can optimise and interleave different assays within a single run Each assay run with exact incubation timings Very easy to create an assay Add new assays when the system is running
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Overlord2
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dynamic/real-time/event Icon based drag and drop set-up Flow chart interface Very flexible Dynamic scheduling – decisions can be made in real-time
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Overlord2 - Model Common Model through application Procedures defined that contain Actions Actions define how to run a Command Commands are: – Instruments – Plugins – Flow Control
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Overlord2 - Runtime Executes Procedures from the Model Processes the Flow using Overlord variables All errors handled with different options More Run Engines planned
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Overlord2 - Customizable Overlord drivers quickly ALL components can be modified Different Run Engines can be run Can use different GUI, Excel could be used Master or slave.NET Framework, API will be utilized This technology helps writing instrument drivers Fresh ideas for the UI to make writing assays easier
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Overlord2 - Summary OVERLORD Workstation was a mature product Overlord2 based upon.NET Framework Common Model Different Run Engines can be used Components can customized
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Intelligent Automation Example Systems
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Example systems Mitsubishi Robot Bulk dispenser Plate storage Accurate dispenser Plate reader Safety cabinet
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Other peripherals Plate sealer Plate storage Plate access
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with Twister II
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with automate.it SCARA
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Intelligent Automation Bio-Rad example
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Intelligent Automation What extra can PAA offer ?
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What extra can PAA offer customers ? What happens before the plate read ? – Automation expertise – Customer specific user interfaces What happens after the plate read ? – Data handling expertise – Post run data manipulation – Database interaction Installation expertise – Highly experienced installation team – All our installation engineers are also programmers
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Intelligent Automation How can PAA help ?
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How can PAA help Bio-Rad ? Discuss the leads by e-mail/Skype – PAA may have done it before – PAA may have specialist knowledge to make the Bio-Rad option sexy versus the competition Allow PAA to demonstrate the solution by Web Flexible customer orientated automation solutions
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