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Preparation, characterization and establishment of a WHO International Biological Reference Preparation Dr Sjoerd Rijpkema Division of Bacteriology NIBSC
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How are International Standards prepared? Experts select material that is suitable to serve as a standard for diagnostic assays Filled and freeze dried Long term stability Suitability for use is established in a collaborative study Statistical analysis of raw assay data Arbitrary unitage is assigned
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Reference panel for Chagas disease Chagas disease is a global threat to public health Antibody panel o Suitable for all diagnostic tests o Specific for Tc I and Tc II o Cross-reactive antibodies o Antibody titre range
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Source material Represent geographic origins of disease Informed consent/local ethical approval Serum/Plasma/Recalcified plasma Pooled samples or individual sample Certified free of HIV1/2, HepA/B/C Certified free of T. cruzi parasites Source material fit for purpose pre & post freeze drying Pilot study FD conditions fit for purpose post freeze drying 1000 – 5000 ampoules
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Aim of the collaborative study Establish suitability of the candidate standard in a range of assays including the gold standard Collect international data set Statistical analysis of raw data Assign a unitage Evaluate differences in assay methods Evaluate inter-laboratory differences (GCV)
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Collaborative study design Create project team Select international participants o Represent reference and specialist diagnostic laboratories Select samples for analysis pack Select test or range of tests o Samples tested as part of routine o No re-imbursement for testing
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Project Team Internal o Project leader o Statistician o Formulation scientist o Fill & freeze dry/packaging & distribution External o Expert(s) o Specialist diagnostic laboratories o Participants of the collaborative study
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Collaborative study (1) Participants o Global distribution Duplicate sample packs distributed o Blinded samples o Candidate standard duplicated o Positive + Negative control samples Tests o Selection agreed in the CS design o Carried out in duplicate on at least two separate days = 4 tests per sample
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Sample pack for the collaborative study of 05/122 & 05/132
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Collaborative study (2) Collate raw test data Calculate mean test value, CI and GCV Accelerated degradation studies o Test stability of candidate standards stored at +37 o C to –20 o C Draft report and propose unitage Final report endorsed by all members of CS Report send to WHO-ECBS for approval Publish study
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Collection of raw data Titration methods: yield endpoint titre o Each sample tested 4x on two separate days o 8 data points/sample EIA Methods: produce a numerical value o Each sample tested in 4 sequential dilutions on two separate days o 8 data points/sample In-house methods: standard procedures Commercially available tests: manufacturers protocol
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Stability of biological standards The stability of a biological standard is predicted by an accelerated thermal degradation test. Samples of the standard are stored at elevated temperatures at 4 o C to 56 o C. Storage time ranges from 6 months to 2 years. The activity of these samples is then calculated relative to those samples stored at -20 o C (T 0 ).
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The method Biological activity is assumed to degrade exponentially with time. This is a first- order process. An estimate of k(T 0 ) is required to predict the stability of the standard, but k(T) can only be estimated for T>T 0.
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Arrhenius equation log{k(T)} is: o Linear with 1/T o log{k(T)} = + /T o Independent of time Log { k(T) } 1 / T 37 o C20 o C4oC4oC-20 o C
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Accelerated degradation Predicts degradation process & rate Samples removed from storage site at Sample removed from -20 o C4oC4oC20 o C37 o C45 o C56 o C 1 month 2 months 3 months() 6 months() 12 months Subsequent times
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Effect of accelerated degradation on potency of 05/122 and 05/132 Storage Temp. for one year TPPA endpointPotency relative to -20 o C #1#2#3#4 05/122-20 o C640 - + 4 o C640 1.00 +20 o C640 1.00 +37 o C320 6400.59 05/132 -20 o C5120 - + 4 o C5120 1.00 +20 o C5120 1.00 +37 o C5120 2560 0.71
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Timeline of a collaborative study MTA agreed 1 mo Source samples shipped+1 mo 2 mo Pilot study freeze dry+2 mo 4 mo Test FD samples+2 mo 6 mo Fill and freeze dry+2 mo 8 mo Ship sample packs+3 mo11 mo Collect results+3 mo14 mo Analyse data+3 mo17 mo Submit report Approval by WHO ECBS 2011? Publication
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Biological standards produced by NIBSC meet WHO criteria ISO 9001 and ISO 13485 All containers in the batch are identical Potency is unchanged after processing Stable – indefinite shelf life Low moisture content Oxygen level (<1%) Sterility testing: pre & post filling & freeze drying Fill weight variation control Full production records
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References For a detailed description of the standard specification see: o WHO technical bulletin series 932. ISBN 92-4-120932-1 o http://www.who.int/biologicals/expert_committee/TRS932CVR% 20with%20full%20Texts.pdf http://www.who.int/biologicals/expert_committee/TRS932CVR% 20with%20full%20Texts.pdf For accelerated degradation see: o Kirkwood TBL. Predicting the stability of biological standards and products. Biometrics 1977; 33: 736-742. o Shin J, Nam J. Validation of a computer software program for statistical analysis of accelerated stability studies on biological standards. Biologicals 2007; 35: 27-30.
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Acknowledgements Peter Rigsby, Statistical Division Paul Matejtschuk, Centre for Biological Reference Materials
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