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TARCkan Nasir Almasri Audrey Kelly Kari Schulz
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Overview Problem Statement Timeline Background Scope Brainstorming & Research Criteria Constraints Explore Possibilities & Select Approach Design Proposal Prototype Test & Refine
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Problem Statement We need to create a rocket using TARC-approved materials that is capable of carrying a 60-gram egg to an altitude of 750 feet and safely return it to the ground using a 15-inch parachute.
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Roles Team Leader: Nasir Almasri ▫Took charge, Enthusiastic to take on challenge ▫Direct team meetings, Report to Mr. Pritchard Scribe: Kari Schulz ▫Good documenting skills, Highly organized ▫Engineering notebook, documents, notes Timekeeper: Audrey Kelly ▫Organizes time well, Appropriates work evenly ▫Timeline, Planned-Actual, Awareness of due dates
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Team Constitution Communicate issues clearly and effectively. Problems between members handled professionally and maturely All work will be submitted on time ▫One hundred percent effort to ensure it happens Two weekly status meetings ▫Get everyone is on the same page ▫Create Planned-Actuals
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Timeline Problem Statement (Start date) ▫Nov 19-Nov 29 Detailed Timeline ▫Nov 29-Dec 3 Research ▫Dec 6-Dec 17 Criteria & Constraints ▫Dec 15-Dec 16 Explore Possibilities ▫Dec 20-Jan 4 Select an Approach ▫Jan 4-Jan 7 Design Proposal ▫Jan 7-Jan 28 Prototype ▫Jan 28-Mar 20 Presentation Materials ▫Nov 19-May 5
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Background Competition ▫2002 ▫Largest rocket competition ▫Washington D.C. Future of Rocketry ▫Students getting into aerospace ▫70% now interested in STEM career ▫81% connect math, science & technology
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Background (cont.) General Rocketry ▫“Space race” ▫NASA used models to save money Safety rules ▫Non-metal materials ▫Certified motors only ▫Cannot weigh more than 1,500 g ▫Cannot launch rocket at targets ▫Must use recovery system such
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Scope Cannot purchase rocket building kit Perfectflite ALT15K/WD altimeter Approved rocket motor Go-Box (from Mr. Pritchard) Grand total money spent: $300 Use Mr. Pritchard & Mrs. Brandner for assistance Qualification must be by April 4 th
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Deliverables TARC: ▫test results Mr. Pritchard ▫Completed rocket ▫CAD drawings ▫Final report ▫PowerPoint presentation Mrs. Brandner ▫Engineering notebook
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Brainstorm Questions Fuel Best materials Ideal size for competition Types of wings and fins Competition-approved motors How NASA propels rockets ▫How we can use to our benefit Payload
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Research TARC handbook Manufactures RockSim
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TARC Criteria Altitude 750 feet Max propellant 62.5 g 15-in parachute 1000 g Rocket 57-63 g Egg (45 mm) 40-45 sec. Flight Alt15KA Altimeter Carry raw egg (max 45mm in diameter & 60g) ▫With no damage Results must be received before April 4 th
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Constraints All materials (PowerPoint, finished project, and report) ▫May 5, 2011 Must use prior knowledge of math and science All progress recorded in engineering notebook
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Explore Possibilities ProsCons Over 750 feetEgg may not fit 40-45 secondsBulkhead too small Materials obtained easilyPaper body tube weak Reliable motorG-10 Fiberglass fins expensive Design #1 Polystyrene PS nosecone Paper body tube Rip-stop nylon parachute Two G-10 fiberglass fins Shock cord Alt15KA altimeter One bulkhead & centering ring
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Explore Possibilities Design #2 C2-4 engine Alt15KA altimeter Thick plastic (for wings) PC piping Nylon parachute ProsCons Materials easy to obtainPVC Body tube too big Enough space for eggToo cheap & break easily Reliable engine (C2-4)May exceed weight limit More aerodynamicRocket almost 3 feet
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Explore Possibilities Design #3 B6-4 engine Nylon parachute Plastic fins Shock cord Alt15KA altimeter Thick cardboard (for body) ProsCons Extra space & shock cordMotor too weak Recovery waddingEgg too big for nosecone Cheap body & nose coneNo space for padding Large body tubeIrregular shaped fins
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Select an Approach CriteriaM/O#1#2#3 Altitude 750 feetM100 Max propellant 62.5 gM111 15-in parachuteM111 1000 g RocketM111 57-63 g Egg (45 mm)M111 40-45 sec. FlightM100 Alt15KA AltimeterM111 No egg damageM100 Under $150O111 ReliabilityO100 Ease of BuildO110 Total Score 11XX #2 failed altitude, time & egg criteria #3 failed altitude & time criteria #1 passed all mandatory criteria
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Final Design RockSim Design
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Design Proposal: CAD
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RockSim Testing Original design ▫Two fins ▫D12-3 engine 749.94 feet 41.595 seconds
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Calculations y 1 = (-m/2k)*ln ((T-mg-kv 2 )/ (T-mg)) (-.38125/ (2*.00154))*ln ((65.8-3.73625-.00154(91.76 2 ))/ (65.8-3.73625)) = -123.78*ln (.792) = 28.95 y c = (m/2k)*ln ((mg+kv 2 )/ (mg)) (.38125/(2*.00154))*ln(3.73625+12.94291)/(3.73625)) = 123.78*1.496) = 185.188 t a = (tan -1 (v/q a ))/q b (tan -1 (91.676/49.256))/.199 = 1.861/.199 = 9.353sec y 1 + y c = total altitude 28.95+185.188 = 214.138m = 702.55 feet
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Design Proposal: Bill of Materials PARTDESCRIPTIONQUANTITYUNIT COSTShippingTOTAL Parachute15.5” diameter nylon1 chute (6 shroud lines)$5.00$1.75$6.75 Centering Ring0.6” dia, 0.25” thick2 Centering Ring kits$1.35$4.95$7.65 G10 Fiber glass Fin7” x 5” x 5” Fiberglass2 Fins$24$8.00$32.00 AltimeterPerfectflite Alt15KA1 Altimeter$55.00$0$55.00 EngineEstes C6-3 & D12-32 packs of 3 each $10.79 & $15.99 $6.99$51.11 New EnginesEstes D12-32 packs of 3 each$10.59$6.99$28.17 Body Tube 2.6”/2.59” out/in dia. 14” height 2 tubes per pack$5.09$5.95$11.04 Body Tube Coupler2.59” outside diameter3 couplers$3.98$0$3.98 Shock Cord140 lb Strength3 feet$.25/foot$0$0.75 Shock Cord0.5” Kevlar Tubular2 yards$3.93/yard$6.95$14.82 Clip WhipsCluster Whips2 engine clusters$13.99$4.95$18.94 Nose Cone Polystyrene PS 9” long, 2.6” diameter 1 cone$14.53$7.60$22.13 Recovery WaddingRecovery sheets75 Sheets$3.19$0$3.19 Launch Lug¼ in. dia1 launch lug$2.49$5.95$8.44 TOTAL COST $286.55
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Design Proposal: Build Process Body tube & Motors ▫Motor mounts Parachute ▫Shock cord Payload & nosecone ▫Padding, plastic bag Fins Final assembly
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Old Prototype
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Test Results Test CriteriaHow TestedExpected resultsActual Results Safety Check signs of unsafe damage Rocket remains intact The rocket flew safely during all 5 tests. Durability Check for signs of deterioration Be ready to fly again Had to be repaired 3 times after test flights Parachute Check for rips or holes No tears, still attached Remained intact Altitude Read altimeter after each test flight 725 and 775 feet Reached target altitude 0/5 tests. Flight Consistency Time each flight Flight be between 35-55 seconds Within time constraints 1/5 tests (too short)
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Individual Test Results TestScorePass or Fail? Safety 2.776Pass Durability 4.556 (after flights)Pass Parachute N/APass Altitude 400 (=avg 350ft)Fail Flight Consistency 458.8 (avg overall score)Fail
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Test Results cont.
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Refine Design Stability ▫3 fins vs. 2 ▫2 x D12-3 Motors (no C6-3 Motors) Less open space in body tube ▫Egg ▫Altimeter ▫Parachute Aesthetic Appeal ▫Body tube: Blue, Nose Cone: Green ▫PERFECTION 47
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Final Solution Also, add test results ▫of refined Height Weight
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To Conclude
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