1. MORFI MOLDS Ltd. CERN – GREEK INDUSTRY DAY November 3-4, 2014

2. MORFI MOLDS Ltd. in a snapshot... Founded in 2008 Manufactures injection molds and high precision machine parts Situated in 1200 sqm at Kalyvia, Attica, Greece Annual turnover of 1.6 million Euros Turnover constantly rising since 2008 25 full-time employees Operates under ISO 9001/2008

3. MORFI MOLDS Ltd. Design department features … Specialised staff comprising 2 MEng Mechanical Engineers and 2 experienced designers 1 CAD/CAM workstation equipped with NX7 Unigraphics 2 CAD/CAM workstations equipped with Pro-Engineer Wildfire 4.0 3 workstations running ANSYS Multiphysics for FEA 1 workstation running Geomagic for inverse engineering and surface mapping applications

4. MORFI MOLDS Ltd. CNC machine shop features... 2 Mazak machining centres (4-axis) 2 HAAS machining centres (3-axis) 2 Mazak turning centres

5. MORFI MOLDS Ltd. Conventional machine shop features... 2 Lathes 3 Milling machines 2 Surface grinding machines 2 Drilling machines 1 EDM machine 1 Sand-blasting machine

6. MORFI MOLDS Ltd. Quality control department features … Specialised staff comprising 1 Mechanical Engineer A temperature / humidity controlled room 1 TESA MicroHite CMM machine A complete collection of calipers,inside/outside micrometers, height gauges, thread gauges etc.

7. Over its six years of operation MORFI MOLDS Ltd. has produced among other things …

8. Close tolerances and intricate shapes on aluminium

9. On percipitation hardened stainless steel

10. On 316 mild stainless steel

11. On hardened tool steel (up to 62 HRC)

12. On copper (OFC)

13. On copper for EDM electrodes

14. On exotic materials such as beryllium bronze

15. In 2013 MORFI MOLDS Ltd. proceeded to a strategic cooperation with the Machine Design Lab. of the NTUA …

16. … enhancing further its dimensional accuracy capabilities through: 1.Use of a KISTLER dynamometer to calibrate tool loads on the workpiece 2.Use special in-house developed routines on ANSYS Multiphysics to predict and optimise the rigidity of the tool-work-fixer system 3.Optimise tool selection, geometry and cutting conditions 4.Measure the resulting shape and individual features of the workpiece on the spot by the FARO-Arm portable CMM system

17. Measuring machining tolerances on the spot

18. … yields supreme versatility, production enhancement and cost savings

19. On a ±1μm over an ergosphere of 200mm up to ±6μm over an ergosphere of 2000mm

20. Satisfied clients of the company include: THALES BIC Colgate Intracom Theon Sensors Rheinmetall Bayer Castrol BP Johnson & Johnson SHELL Castrol P&G Unilever

21. Thank you for your attention