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Cheese Manufacturing Margins: Balancing Cooperative and Producer Interests Brian W. Gould Associate Professor Department of Agric. and Applied Economics University of Wisconsin-Madison
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Daily CME Block Prices: 2005-2006
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Emergency Federal Order Hearing Initiated via request by Agri-Mark, Inc., Nov. 2005 Change make allowances to account of higher production costs Adjust protein price in Class III formula to recognize reduced value of whey butter Reduce the 3¢ addition to NASS survey barrel cheddar price to 1.5¢ block Hearing held over Jan. 24 – Jan. 27 period Complete hearing record including exhibits available at: www.ams.usda.gov/dairy/proposals/classIII_IV_make_all.htm
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Current and Proposed Make Allowances (¢/lb) Current Federal Order CaliforniaAgri-Mark ValueCA-FOValueAM-FOAM-CA Cheese16.517.10.618.11.61.0 Butter11.515.64.115.43.9-0.2 NFDM14.015.21.219.75.74.5 Dried Whey15.920.04.121.94.11.9 CA-FO = California make allowance – Federal Order make allowance AM-FO = Agri-Mark make allowance – Federal Order make allowance AM-CA = Agri-Mark make allowance – Federal Order make allowance
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All Cheese40-lb Block ¢/lb% % Wages & Benefits5.40637.96.04635.5 Energy-Related1.2999.11.1816.9 Packaging Materials1.83512.91.94411.4 Other Materials2.52217.72.69015.8 Repair & Maintenance0.7855.51.1446.7 Depreciation0.7935.60.9005.3 Other Non-Milk1.62711.43.11518.3 Simple Average14.27 17.02 Weighted Average13.30 15.14 California Survey Results-----17.69 2004 Dairy Product Plant Costs Source: Charles Ling, USDA Rural Development Cooperative Programs, 2006 and California Dept. of Food and Agriculture, 2005
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Cond. Whey (Solids) Dried WheyButterNFDM ¢/lb% % % % Wages & Benefits2.36335.22.88725.06.88338.06.79831.7 Energy-Related2.03030.23.27728.41.86210.35.02823.5 Packaging Materials0.0000.00.9408.12.76915.31.3756.4 Other Materials0.68010.11.19710.41.3947.71.3516.3 Repair & Maint.0.4496.70.6725.80.7484.11.7838.3 Depreciation0.4947.30.8357.21.5418.52.0339.5 Other Non-Milk0.70610.51.73815.12.9416.23.04914.2 Simple Average6.722 11.55 18.14 21.42 Weighted Average6.549 11.41 16.59 16.82 CA Survey Results26.7313.6815.71 2004 Dairy Product Plant Costs Source: Charles Ling, USDA Rural Development Cooperative Programs, 2006 and California Dept. of Food and Agriculture, 2005
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Cheesemaker Margins and Energy Costs 2004 Average Jan 2006 Total Change Elec.FuelsTotalElec.FuelsTotal All Cheese0.4250.8741.2990.4841.4901.9740.675 40-lb Block0.4250.7561.1810.4841.2891.7730.592 Cond. Whey0.3941.6362.0300.4492.7893.2371.207 Dried Whey1.0102.2673.2771.1503.8645.0151.738 Butter0.9140.9481.8621.0411.6162.6570.795 NFDM1.2073.8215.0281.3756.5137.8882.860 Estimated Energy Costs (¢/lb of product) Source: 2004: Charles Ling, USDA Rural Development Cooperative Programs, 2006: Estimated from PPI: 1.969 adj. for Fuels and 1.156 for Elec.
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Recent Cheesemaker Gross Margins We undertook an analysis of gross margins from cheese manufacture and effect of energy price increases Federal Order Product Price Formulas and Cheesemaker Margins: A Closer Look by E.V. Jesse and B.W. Gould Undertook this analysis in Oct. 2005 Can be downloaded from the UW Dairy Marketing Website: www.aae.wisc.edu/future
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Recent Cheesemaker Gross Margins We estimated cheesemaker gross margin over the 1991-2005 period Gross margins are defined as value of sales of cheese and by-products (e.g., whey, butter, etc) We recognize that actual margins will vary across plant because of scale, yield differences, production technologies and uniquely negotiated prices
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Recent Cheesemaker Gross Margins Cheddar Cheese yield simulated via Van Slyke formula 38% cheese moisture 109% solids retention factor 91.5% fat recovery 82.93% true protein recovery Milk composition 3.5% BF 2.99% protein → cheese yield of 9.8 lbs. Values assumed in current Class III Constants Used in Van Slyke Formula
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Jan. 1, 2000 Formulas Jan. 1, 2001 Formulas April. 1, 2003 Formulas Note: Total margin includes the value of cheese, butter and whey sales Total Margin Cheese Only Margin
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Contact Information Brian W. Gould: gould@aae.wisc.edu Access the UW Dairy Marketing Web Site: www.aae.wisc.edu/future
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Cheese Manufacturing Margins: Balancing Cooperative and Producer Interests
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