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Gizo Bokuchava Frank Laboratory of Neutron Physics Joint Institute for Nuclear Research STI 2011, J UNE 6-9, D UBNA
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Diffraction experiment for measuring of internal stresses inside material or component incident neutron beam diaphragm sample By two detectors at 90 one can measure stresses in both Q 1 and Q 2 directions simultaneously gauge volume Peak shift for steel sample (E=200 Gpa) at stress value of 20 MPa and 200 MPa Peak shift under applied load a/a 0 = (d – d 0 )/d 0 - peak shift (macro-stress) Bragg law: 2d exp sin = d = t μs /(505.556 L m sin ) (TOF-method) a/a 0 = (d – d 0 )/d 0 - peak shift (macro-stress) Bragg law: 2d exp sin = d = t μs /(505.556 L m sin ) (TOF-method)
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Diffraction peak broadening effects Resolution function (standard Al 2 O 3 sample) and peak broadening effect due to crystallite size (dispersive Ni). Peak broadening due to microstrain. Estimated microstrain value: e=0.012±0.004 (Sample 1) e=0.010 0.004 (Sample 2) W 2 = W 0 2 + C 1 d 2 + C 2 d 4 – diffraction peak width C 1 = 2 – variance of d (microstrain) C 2 ~ 1/ 2 – crystallite size W 0 – instrument resolution function W 2 = W 0 2 + C 1 d 2 + C 2 d 4 – diffraction peak width C 1 = 2 – variance of d (microstrain) C 2 ~ 1/ 2 – crystallite size W 0 – instrument resolution function
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IBR-2 Spectrometers IBR-2 pulsed reactor Courtesy of J.Emelina
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High-resolution Fourier diffractometry for long pulse neutron source IBR-2 is a long-pulse neutron source. Δt≈300 μs, R ≈ 0.01 (L=25 m, d=2 Å) IBR-2 is a long-pulse neutron source. Δt≈300 μs, R ≈ 0.01 (L=25 m, d=2 Å) Objective: R ≤ 0.001 (L=25 m, d=2 Å) F-chopper parameters (FSD): N=1024 V max =6000 rpm Ω max =100 KHz Δt 0 ≈10 μs F-chopper parameters (FSD): N=1024 V max =6000 rpm Ω max =100 KHz Δt 0 ≈10 μs Fast Fourier chopper
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Fourier chopper Slit width 0.7 mm Rotor Stator Transmission function Binary signals 1. P.Hiismaki, Introduction of RTOF-method Neutron Inelastic Scattering, IAEA, Vienna, 1972, 803 2. The first realization of RTOF Fourier-method R.Heinonen, P.Hiismaki, A.Piirto et al, New Methods and Techniques in Neutron Diffraction, Report RCN-234, Petten, 1975, 347 Schematic diagram of the Fourier diffractometer
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Resolution of a TOF - diffractometer R(t, θ) = Δd/d = [(Δt 0 /t) 2 + (Δθ/tgθ) 2 + 2 +d 2 / 2 ] 1/2, t ~L·d·sinθ, R→0 ifΔt 0 →0 or L→∞ and Δθ→0 or θ→π/2 FSD diffractometer, IBR-2 (RUSSIA) R(t) ≈ ∫ g(ω)cos(ωt)dω, ΔR=Δt 0 ≈ 1/Ω m =(Nω m ) -1 =(1024·100 kHz) -1 ≈10 μs For Δt 0 ≈10 μs and L≈6.5 m: time component Δt 0 /t ≈ 2.5·10 -3 for d=1 Å and 2 =90
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R(t) ≈ ∫ g(ω)cos(ωt)dω is Fourier transformation of g(ω). Resolution function (peak shape) 0 ΩmΩm g(ω) is frequency distribution (frequency window) Frequency window FSD: Blackman window g(u)=1 + p·cosπu + q·cos2πu where p=1.03, q=0.08, u=ω/ω max
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Simulation: RTOF data acquisition
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FSD – Fourier Stress Diffractometer at the IBR-2 pulsed reactor (JINR, Dubna)
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90º-detector Neutron guide Sample position FSD diffractometer Backscattering detector Current status of the detector system : Three modules of ZnS(Ag) +90° (left) detector are installed on FSD. The similar three modules are installed on -90° (right) detector.
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FSD detector system: combined geometrical and electronic focusing Right bank of 90º-detector consists of 7 ZnS(Ag) based modules. Flexible the scintillation screen allows each element of the detector to approximate the time focusing surface of the scattered neutrons with a necessary accuracy. At the same time, the electronics provides the adding up of signals from separate detector elements on a single TOF- scale. This combination leads to a sharp increase of the solid angle of the detector system and as a results, to an increase of its luminosity preserving high resolution d/d 4 10 -3. Courtesy of Valery Kudryashov Interior arrangement of the single detector module
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FSD detector system: combined geometrical and electronic focusing RTOF spectra focusing Scale coefficients for each detector element: k i = L i sin( i ) / L 0 sin( 0 ), where L is flight path, is scattering angle for i-th and base detectors, correspondingly. E.S. Kuzmin, A.M. Balagurov, G.D. Bokuchava et al., J. of Neutron Research, Vol. 10, Number 1 (2002) 31-41
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Radial collimator Multisectional radial collimator Multisectional radial collimator system: 7° and 10° modules are installed Single modules of the collimator Gauge volume = 2 mm, Number of slits = 160, Length = 600 mm, Focus distance = 350 mm
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Measured spatial resolution function for radial collimator (FHWM 2 mm) Gauge volume definition: neutron intensity distribution map for radial collimator. Incident beam width ~10 mm Sample surface scan with radial collimator Residual stress study by neutron diffraction within bulk sample using radial collimators
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FSD resolution function measured on -Fe powder at maximal Fourier chopper speed V max =6000 rpm Part of neutron diffraction pattern from the -Fe standard sample measured on FSD in high- resolution mode by BS - (top) and 90 (bottom) detectors. Experimental points, profile calculated by the Rietveld method and difference curve are shown. Measured spectra and resolution function
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Effective neutron pulse width dependence versus maximal Fourier chopper speed Diffraction peak shape dependence versus maximal Fourier chopper speed Diffraction peak shape and pulse width
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FSD operation parameters Neutron guidemirror, Ni-covered Beam cross-section at exit10 75 mm 2 Moderator – sample distance28.14 m Chopper – sample distance5.55 m Fourier - chopper (disk)high-strength Al based alloy outer diameter540 mm slit width0.7 mm number of slits1024 max. rotation speed6000 rpm max. modulation frequency100 kHz Thermal neutron pulse width: low-resolution mode320 s high-resolution mode9.8 s Neutron detectors: Backscattering (2 = 141 , 6 Li)2.3 10 -3 ASTRA (2 = ±90 , ZnS)4.0 10 -3 Wavelength interval0.9 ÷ 8 Å Flux at sample position: without Fourier chopper1.8 10 6 n/cm 2 /sec with Fourier chopper3.7 10 5 n/cm 2 /sec
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5 – axis HUBER goniometer , -axis, x,y,z-table Sample environment Investigated sample installed on “Huber” goniometer.
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Sample environment Mirror furnace Two standard halogen lamps (output power of 1 kW) with a common focus at sample position provide a working temperature range up to 1000 C (can be upgraded up to 2000 C) and temperature stability of 0.2 C. The design of the furnace allows one to use wide range of neutron scattering angles: in the scattering plane - 360 , in the vertical plane - 22 .
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Stress rig ”TIRAtest” (F max =60 kN) Sample environment
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New stress rig LM-20 for FSD diffractometer (produced in NPI, Řež, Czech Republic) Force range - ±20 kN, temperature range - up to 800 ºС Mechanical testing machine LM-20 during test experiments in FLNP JINR. Steel sample with mechanical extensiometer Typical samples Sample heating by direct current
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New SONIX+ instrument control system developed by Kirilov A.S., Murashkevich S.M., Petukhova Т.B., Yudin V.E. (SONIX - SOftware for Neutron Instruments on X11 base) New SONIX+ instrument control system developed by Kirilov A.S., Murashkevich S.M., Petukhova Т.B., Yudin V.E. (SONIX - SOftware for Neutron Instruments on X11 base) Sonix+ advantages: -GUI user friendly interface -flexible Python-based script language -simple data visualization -low cost Sonix+ advantages: -GUI user friendly interface -flexible Python-based script language -simple data visualization -low cost
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Four point bending device with test sample. Scan points are shown in blue Lattice strain vs X coordinate Four point bend experiment x Sample
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E, GPa67.2169.9568.7968.51 22 1.971.780.030.01 Experimental values of Young‘s modulus for D16 Al alloy (russ. grading) Mean value = 68.62 0.82 GPa for D16 alloy Elastic lattice strain versus applied load. Sample Nr.4 undergoes plastic deformation Elastic lattice strain versus sample deformation in elastic region (up to ~0.004)
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Further development -Additional elements for detector system; - 2 nd radial collimator; - Sample environment improvement.
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Conclusions - the obtained results show that the RTOF neutron diffraction method can be used for residual stress studies in various industrial components and new advanced materials; - the achieved parameters of the FSD (high resolution, wide d hkl - range, high contrast of Fourier chopper, appropriate neutron intensity spectral distribution) allows one to study residual stresses with required accuracy. - further expansion of the solid angle of the detector system (preserving a high resolution level d/d 2.3÷4 10 -3 ) will lead to a sharp increase of experiment effectiveness.
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Thank you for attention!
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