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High-Temperature Steam Gasification of Agricultural and MSW and Conversion to Energy System 02/21/2012 TAG meeting
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INTRODUCTION
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Background Increasing MSW Generation Rates Disadvantage of Partial Oxygen Gasification or Incineration Lower temperature gasifier produces low-quality syngas that contains undesirable char, tar and soot Harmful emissions due to the air-breathing combustion
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Objective Define the critical parameters affecting product yields Develop optimal conditions for thermal-chemical conversions Develop cost-effective method for the production of hydrogen fuel Agricultural Wastes MSW High Temperature Steam Gasification
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Team Members PI Skip Ingley, Department of Mechanical and Aerospace Engineering, University of Florida. E-mail - ingley@ufl.edu, Tel - 352-284-0997 Jacob N. Chung, Department of Mechanical and Aerospace Engineering, University of Florida. E-mail - jnchung@ufl.edu, Tel - 352-392-9607 Members Name Atish Shah Graduate student Billy Allen Samuel Mammo Stephen Belser Uisung Lee Andrew Hatcher Undergraduate student Thomas Lunden
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Team Members Hinkley Center Project Manager Tim Vinson TAG Members Tim Townsend, Professor, Environmental Engineering Sciences, University of Florida John Anderson, CEO Quantera Energy Resourse, Inc. Brent Wainwright, Principal, Green Team Ventures, LLC John Kuhn, Assistant Professor, Department of Chemical and Biomedical Engineering, University of South Florida
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MSW CHARACTERIZATION
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MSW Characterization Typical MSW composition by material Total MSW composition by material before recycling, 2009 [data from EPA]
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MSW samples Experimental Feedstock Composition MaterialComposition Paper Corrugated boxes Newspaper Office type paper 22.8% 6.5% 4.5% Food scrap Dog food Additional water (moisture content compensation) 5.3% 11.7% Woodsawdust7.8% Yard TrimmingGrass, Leaves, Brush trimming16.5% Plastics (1)PET (2)HDPE (3)PVC (4)LDPE (5)PP (6)PS 2.4% 3.6% 0.8% 4.3% 3.8% 1.7% Rubber and leather 3.7% Textiles 6.3% Total100.0% MSW sample
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Proximate and Ultimate Analysis Keystone Materials Testing, Inc.
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EXPERIMENTAL SYSTEM DESIGN
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Previous system Supply the high temperature steam via combustion of hydrogen and oxygen Batch type
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Current Experimental Setup Schematic
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Steam Generator / Superheater Steam Generator Superheater PumpControler
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Gasifier & Cooler Condensate Collector Syngas Cooler Exhaust Sampling Gasifier Steam Injector
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Gasifier & Cooler Steam Injector Ceramic Honeycomb Condensate Collector Feedstock
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Steam Injector
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FLUENT Simulation Steam injection profile Velocity Temperature improvement scheme
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Feeder Ball Valve Argon Purging Gas Inlet/Outlet Piston
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Heating Tape Preheater for the feedstock Electric Heating Tape
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Experimental Equipment Steam generator Superheater Gasifier Feeder Syngas Cooler Argon Cylinder Gas Sampling Exhaust Condensate Collector
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Steam Injector and Base Module
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Ceramic Honeycomb Discs
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SIMULATION RESULTS
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Equilibrium Model exist C (s) ? 3 independent reactions Predicted syngas composition : CO, CO 2, CH 4, H 2, N 2 and H 2 O 2 independent reactions yes. 7 species no. 6 species C (s) + CO 2 ↔ 2CO C (s) + H 2 O ↔ H 2 + CO C (s) + 2H 2 ↔ CH 4 CH 4 + H 2 O ↔ CO + 3H 2 CO + H 2 O ↔ CO 2 + H 2 Setup the Global Gasification Reaction Assume there would be C (s)
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Equilibrium Model Solve equations with numerical method Equilibrium Constant Solve equations with numerical method Equilibrium Constant yes End no
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Results Gas composition
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Result
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CURRENT ISSUES
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Current Issues Conduct Steam Temperature Tests and Measure Temperature Profiles in Gasifier Finalize Arrangements for Syngas Sampling Steam to Biomass Ratio Tests with Woody Biomass Conduct Gasification Runs with MSW, MSW Components and Farm Wastes
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Questions andDiscussion ?
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