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Utilizing Advanced Eddy Current Analysis Tools 34 th Annual EPRI Steam Generator Workshop 1 © Zetec Inc. All rights reserved July 20-22, 2015 – Portland, OR Tom Bipes – Zetec
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What are my inspection concerns today? Manpower? Complacency? Unknown new flaw mechanisms? Flaw growth/change I cannot detect? Is it OK to not use technology that is available today that answers these questions? 2 Perspective
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Old Tools – data lookups Historic Perspective –Need to compare actual history data –Look up tubes manually –Data Segment Recall –What is change? –EPRI Guidelines on change 3
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Advanced Tools Recent Advances –Technology changes constantly Media – entire history on one device Computers and networking Software capabilities –Automated Analysis with RevospECT ® –Historic Data Compare HDC ® 4
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Manual Data Reviews Without HDC ® Manual process for retrieving data –Time consuming –Data setup parameters differ –Interpretation of change subjective 5
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Without HDC ® 6 HistoryCurrentBaseline Manual Data Reviews
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With HDC ® –Automated process for retrieving data –Efficient process –Data setup parameters unified –Interpretation of change decisive –Delta Channel shows unique difference when change occurs 7 Manual Data Reviews
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With HDC ® 8 Baseline History Current Manual Data Reviews
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Automated Data Comparison With RevospECT ™ –Compare current with two history datasets –Historic data interpolation –Delta Channel Difference Unique Used as Detector Channel(s) Independent or Leveraged Results Defense in Depth – Highly Sensitive to new or immerging conditions over time. 9
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Examples Absolute channel compare for deposit loading on hot leg 1 st ISI after replacement 14 years later 17 years
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Absolute LF channel compare for Sludge 1 st ISI after replacement 14 years later 17 years (after aggressive sludge lancing performed) Examples
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Baseline False indication of buff mark or tube wear
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13 Field Indication Reported by HDC – Confirmed by X-Probe Baseline Current History Delta Change – Current to History Examples
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Displayed with previous/current setup 14 Previous InspectionCurrent Inspection Examples
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Seabrook OE - NQI @ 01H+ (Years-1997;2009;2012) 15 Baseline Delta History/CurrentHistory Delta Baseline/Current Examples
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Utilization PID (Positive Identification) –Typically performed prior to tube repair True Signal Change Review –Active/Masked Degradation –Sludge/Deposit growth –Benign indication stability Unique Detector for Auto Analysis –Signal Characteristics Change 16
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Utilization per specific site design –Resolution/Review Process –Automated Analysis Separate Results from RevospECT analyzers Integrate with RevospECT results Leverage with bobbin and X-Probe results Reduce manual reviews Eliminate subjectivity 17 Implementation
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Utilized in various production modes –Resolution Process (Auto/Manual) –Review Process (Single Pass) –Independent Review (IQDA) Ensures determination of signal change Reports change regardless of specific reporting criteria (ETSS) 18 Implementation Today!
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19 © Zetec Inc. All rights reserved Please visit the Zetec Suite for a Personal Demo!
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