1. Yokogawa’s FIELDBUS solution
This presentation represents the key features for Yokogawa’s products in respect to Foundation Fieldbus. Yokogawa is from the beginning a front leader in FF technology, as in the Foundation as in implementation into our products.
Yokogawa offers a full FF solution to provide front-end digital plant control network to realize maximum cost effective projects and operational benefits.
Let us start with explaining the VigilantPlant, which is Yokogawa’s deliverables towards Process automation.

2. Yokogawa’s vision Our commitment Your future Preserve the core
Stimulate progress
Yokogawa Vigilance campaign we will be pushing forward with one common vision, Vigilance preserving our core values while VigilantPlant stimulating progress from the customer perspective. One vision turning the wheel of Vigilance, so to speak.
Adapted from Built to Last, Jim Collins and Jerry Porras (1994)

3. Let us envision a plant people are watchful and attentive
business responds to change quickly and efficiently
delivers non-stop production
while confidently expanding your capabilities into the future
Hence the VigilantPlant concept -- the vision of the ideal plant, what we want our customers to achieve, or keep achieving.
It is a plant where people are watchful and attentive, while the customers business responds to change quickly and efficiently. It is an operation that delivers non-stop production, while confidently expanding the customer’s capabilities into the future.
Imagine no further.
This is the vision and promise behind VigilantPlant, the clear path to operational excellence.

4. Operational excellence in your future plant
Less blind spots
Avoid guesswork, instability, sub-optimization
Fewer surprises
Minimize reactive measures, unexpected downtime, quality variations
To help our customers achieve operational excellence, we introduce the See/Know/Act cycle as an integral part of the vigilant approach.
The first one, SEE CLEARLY, is about visibility of information. VigilantPlant makes the right information visible to the right people (SEEING CLEARLY means less blind spots for the customer. It is our promise that the customer can avoid guesswork, instability, and sub optimization that might otherwise arise from having a lot of blind spots in the plant)
KNOW IN ADVANCE is about predictability of process. VigilantPlant provides predictive intelligence that enables effective planning and decision making. (KNOWING IN ADVANCE means fewer surprises. It is our promise that the customer will be able to minimize reactive measures, unexpected downtime, and quality variations that might otherwise plague a plant where information is not well integrated).
Lastly, ACT WITH AGILITY is about agility of business. VigilantPlant ensures speed and flexibility to plant operation and help optimize customers’ business in realtime. (ACT WITH AGILITY means free of bottlenecks. The customer will be able to reduce delays, lost opportunities, and knowledge silos that might otherwise constrain their adaptability and responsiveness).
By enabling this continual See/Know/Act cycle, Yokogawa promises to enable the customer’s value chain.
Free of bottlenecks
Reduce delays, lost opportunities, knowledge silos

5. The tools & services that bring it all together
VigilantPlant = the clear path to operational excellence
ERP
Production Management
Optimize
Design and
Engineering
Asset Management and
Operational Efficiency
Revamp and
Expansion
Production Control and
Safety Management
plant-wide integration
Control
Data Acquisition and
Logic Control
Installation and
Commissioning
Analysis and
Quality Control
Maintenance
and upgrade
Measure
Lastly, here are the actual tools and services that bring it all together.
Our products are now grouped into six categories, which help the customer measure, control, and optimize their process. Together these products help realize plant-wide integration.
Our services are now grouped into five categories, from design stage through execution, operation, maintenance, and successful revamp and expansion, ensuring smooth evolution and life-cycle optimization of customers’ plant.
Sensing and Actuation
life-cycle optimization
Operation and
Optimization

6. CS3000 overview Office LAN Advanced Alarming Advanced Operation
Remote HMI
APC
Office LAN
Asset
Management
PIMS
HMI
SOE
Terminal
Server
Controller
Total overview for CS3000:
Start with the control bus V-net-IP, fastest network with truly open communication. Truly Open means, compare to other vendors that any TCP/IP communication network can be connected to redundant Control bus 2.
Key software overview:
HMI or Yokogawa’s technology HIS, runs on windows 2000 and windows XP Also, terminal server from Microsoft is supported, windows 2003 which connect anywhere with client software for operation, engineering
Integrated Sequence Of Event server and viewer
Integrated PIMS system called ExaQuantum, tag list generated from HMI engineering environment will be automatically supported in PIMS
Integrated PAM, Plant Asset management called PRM.
Integrated APC, called EXASMOC, EXATIF...etc
Advanced alarming using AAA-suite and Exaplog
Advanced Operation using Exapilot
Key Hardware overview:
High reliable hardware using pair/spare technology, availability of , local and remote solutions, all Fieldbus supported
Integrated Safety solution, called PROSAFE-RS. Operation, engineering integrated into HMI  same alarm list and integrated hardware overview
OPC gateways, GSGW for OPC client solutions (server remains in subsystem) and SIOS for OPC server solutions (migration other DCS etc..). Beside this also EXAOPC available for upwards integration.
OPC Gateway
Server / Client
Integrated Safety
Sub systems

7. CENTUM CS3000 FF Key Features
ENGINEERING
Configuration and built in Engineering tools
Virtual Fieldbus Block (shadow)
Virtual Test function for AI/AO blocks
Control Execution with Fieldbus Block
Monitoring and Alarm Generation
Offline engineering using capability file
Automatic scheduling of Segment Communication
Support of 4 Sub cycles
Automatic Capability file generation
Commission Tools (auto-sensing)
Software download
Block instantiation supported
PRM
HMI /Engineering
OPERATION
Process Operation & Monitoring uniformity
Process and Device Alarm Display
Fieldbus Module (ALF111) Status Display
Centum FF key features:
Engineering
Integrated engineering and configuration tools using the Fieldbus Builder. (CS3000 using the master concept, where all operation important parameters are automatically download to the fielddevices, default conditions)
The engineering environment uses Shadow Block to update all values from the field. The operation is similar to conventional I/O blocks and operator does not see the differences.
During FAT, the FF-AI, FF-AO blocks can be set in to the integrated testfunction where the I/O readback is virtual connected to test the operator interface.
The Fieldbus builder use Common File technology from Foundation Fieldbus. Each field device has DD and CFF files where the common files allows you to off-line engineer all fielddevices parameters. When using the DD files only the parameter reference are shown and not the content
The Fieldbus builder automatically scheduled the Marcocycle and subcycles for the optimum communication performance
The Fieldbus builder supports 4 subcycles where different control strategy can be built. Fast scan and others.
During commissioning and maintenance of the fieldbus devices, when DD files and Capability files are missing the builder can generate automatically capability files for fast start-up.
The Fieldbus builder supports Block Instantiation for Fielddevices with SMAR Stack and Software download for Yokogawa’s fielddevices where fielddevices (at this moment YVP, dYf, EJA, EJX) can be firmware upgraded (examples are bug fixing, addition diagnostics and function blocks)
The Device Panel allows during Commissioning phase the automatic assignment of address, reconsolidation and auto sensing the field parameters to help smooth, time reducing commissioning time
Operation:
All fieldbus information, logics, process and device alarm, fieldbus interface card are integrated into HIS environment
FF interface card:
Standard LAS, can be configured as redundant (using same redundancy technology as normal I/O, redundant mode means two Fieldbus address on the bus). The total configuration can be 30 ALF111 card with 4 segments is 120 segments in total +/ Fieldbus devices per FCS (8 devices per segment, 600 shadow blocks are supported). Each segment can have 48 cyclic communication which is the largest in the market.
CS3000 V-net/IP
1 Gigabit network
Truly open network (300 Mb open communication)
FF interface card
Link Master (LAS)
Redundancy
4 ports supported
Up to 120 segments per controller
48 Cyclic communication per segment

8. Stardom Overview
Hand palm
Remote
operation
Telephone
SMS
Engineering /
Operation
Asset
Management
FTP-server
PIMS-server
SCADA station
Ethernet
FA PLC
PLC from
other supplier
Stardom is a so called Network Control system and not a DCS.
Networks are spreading not only to the production management and business operation levels but also to production systems. To make the most of these networks and boost manufacturing efficiency, STARDOM employs a network-based control system (NCS) that links devices, controllers, and systems so that information can be handled in an integrated fashion. STARDOM seamlessly links the diverse controllers and devices scattered around a site, and integrates the control domain. It also shares information with management framework systems so that changes in production plans can be handled in real time. STARDOM will revolutionize your production system operations. Any PC with network access can be used for operation and monitoring. Alarms and other important information can be sent by to cell phones and other portable communications terminals. Site status information is quickly available from any location, and an appropriate response to any change in status can be quickly initiated.
STARDOM's field control junction (FCJ) and field control node (FCN) autonomous controllers are compact devices with a highly independent architecture. They are designed for installation at multiple locations to distribute risk. With a rugged design and an optional dual-redundant configuration, they are ideally suited for any mission-critical application where it is essential that plant operations proceed without interruption.
NLF111 supports 4 segments
Foundation Fieldbus
Local meters
Sub system

9. Stardom FF Key Features
OPERATION
Process Operation & Monitoring
Process and Device Alarm Display
Fieldbus Module (NFLF111) Status Display
Support of View labels
PRM
Engineering / SCADA
FF ENGINEERING
Configuration and Engineering tools
Control Execution with Fieldbus Block
Software download
FF interface card:
Link Master (LAS)
Redundancy
4 ports supported
Up to 120 segments per controller
48 Cyclic communication per segment
Stardom features:
NFLF111 supports 4 segments, 32 card per controller and in total 128 segments (approx. 175 devices)
FGJ can support 2 segments, 20 fielddevices can be connected
Fieldbus engineering:
Fieldbus engineering tool
Device Maintenance Tool
H1 support tool with software download function
The stardom engineering tool can installed on desktop PC or Laptop using NI FF interface card

10. PRM overview Office LAN Asset Management client Asset Asset Asset
stand-alone
Asset
Management server
Asset
Management client
Terminal
Server
Controller
Total overview for PRM:
There are 6 types of Asset Management configurations:
Integrated with DCS, using CS3000 integrated FF, HART and PRofibus interface cards
Client solution on HIS
Server / Client solution using HIS-TS solution
Integrated HART solution using HART multiplexer through other DCS vendor systems
Standalone HART solution using HART modem
Standalone FF solution using NI FF interface card for Labtop or Desktop
Integrated Safety
- Modem
- Multiplexers
- Fieldbus interface

11. PRM FF Key Features OPERATIONAL Audit trail Document control
Inspection module
Alarm history
Offline plant hierarchy
Maintenance Assistant configuration
MAINTENANCE
Configuration of field parameters
Calibration of field devices
Comparison Parameters
Device replacement
CMMS Interfacing (import/export)
TECHNOLOGY
DD menu implementation
DTM compliant for HART devices
Built-in Hand-Held terminal 275
Advanced diagnostics for condition based logics
Diagnostics "plug-in" software cassettes
Integrate 3rd party diagnostic solutions
CS3000 / Stardom
PRM
CONFIGURATION
System integrated using CS3000
Multi server / client solution
System integrated using Hart Multiplexers
Stand-alone using HART modem, FF interface card

12. FF Field products Key Features
Flow
Vortex - Amplifier temperature monitoring and alarming - Abnormal flow condition identification - Excessive flow fluctuations - pulsating flow - Excessive vibration
Corriolis diagnostics Mass and volumetric flow, density, concentration - Advanced diagnostic capability - Excessive zero fluctuation, corrosion and abrasion detection
Magnetic flow diagnostics - Measurement exceeds range limits - Short or open coil circuit - Amplifier temperature monitoring and alarming
Pressure
Impulse Line Blocking Detection (ILBD)
Capsule temperature monitoring and alarming
Primary measurement exceeds range limits
Static pressure exceeds static pressure limits
Amplifier temperature monitoring and alarming
Temperature
Measurement exceeds range limits
Broken sensor - short or open circuit
Amplifier temperature monitoring and alarming
Analyzers
PH/ ORP Diagnostics - Sensor impedance checking - Detection of fouling, ageing and breakage - Non immersion detection
Conductivity diagnostics - Measurement exceeds range limits - Polarization detection and reporting - Broken sensor - short or open circuit - Conductivity and process temperature
Valve Positioner
Offline Diagnostics, friction dead band
Online diagnostics, friction, hysterisess
Travel (Total, open, close) , read back signals
Overall Features
Multi-sensing, multi-variable
Low current, high performance
Flash memory for Software upgrade
LAS standard, PID option

13. Thank you for your attention.
Commitment means building the future to last.