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Product Engineering Processes Battery Primer A short battery primer Handbook of batteries, Linden and Reddy.

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Presentation on theme: "Product Engineering Processes Battery Primer A short battery primer Handbook of batteries, Linden and Reddy."— Presentation transcript:

1 Product Engineering Processes Battery Primer A short battery primer Handbook of batteries, Linden and Reddy

2 Short Primer on Batteries Types Primary (dry cell): non rechargeable low power applications infrequent use Secondary: rechargeable high discharge rates frequent use

3 Short Primer on Batteries Selection considerations Physical characteristics: size, shape weight Voltage: nominal, maximum, minimum, discharge profile Load current: rate, constant power, constant resistance, pulsed Duty cycle: continuous, intermittent, cyclic Charge/discharge cycle: cycling (float), deep cycle, efficiency of charging Temperature range: maximum, minimum and nominal Service life: required operation time Safety: failure rates, leakage, off-gassing, toxicity, disposal Environment: vibration, acceleration, orientation Maintenance: regular upkeep, replacement Cost: initial, life-cycle cost

4 Short Primer on Batteries Cell voltage

5 Short Primer on Batteries Specific energy

6 Short Primer on Batteries Energy density

7 Short Primer on Batteries Self discharge

8 Short Primer on Batteries Estimated cycle life

9 Short Primer on Batteries Temperature range

10 Short Primer on Batteries Relative cost

11 Short Primer on Batteries Voltage and state-of-charge

12 Short Primer on Batteries Temperature and energy density

13 Short Primer on Batteries Temperature and shelf life

14 Short Primer on Batteries Power and discharge rate 1000 100 10 1 0.2 0.1 1 10 100 1000 Hours to discharge Watts/litre Alkaline (p) Nickel-Cadmium (s) Nickel-metal hydride (s) Lithium ion (s)

15 Short Primer on Batteries Secondary battery comparison

16 Short Primer on Batteries Cycle life and discharge depth (lead-acid)

17 Short Primer on Batteries Secondary battery charging

18 Short Primer on Batteries Constant voltage charging (lead-acid)

19 Short Primer on Batteries Constant current charging (lead-acid)


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