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1 Quick Disconnect Power Distribution
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2 Power Distribution Methods Hardwiring o Traditional method for providing power to machines and devices o Difficult and time consuming method o Other options exist Quick Disconnect o Typically thought of for control circuits o In 2002 NFPA 79 gave approval for the use of Q.D. connectors for power o Becoming more and more accepted in many different industries
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3 powerfast – Overview What is TURCK powerfast? o Any industrial TURCK circular style connector that has capability to run at 15 amps or higher What TURCK products are categorized as powerfast? o M16 Power (up to 18 amps) o M23 Power (up to 30 amps) o M40 Power (up to 40 amps) o New product – 7/8” A-Size Power (up to 15 amps) o New product – 1 3/8” D-Size Power (up to 30 amps)
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4 Applications Devices Motors Lights Heaters Other electrical devices Industries Conveying Machine builders Food and beverage Automation system designers and integrators Sorting machines Packaging and palletizing Automotive Solar
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5 powerfast – Benefits Common challenges how to power the system? Hardwiring o Incurs high costs from excessive professional electrical time and labor costs o Difficulties of working around obstacles and routing conduit and electrical wiring o Requires the need to “reinvent the wheel” on installations
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6 powerfast – Benefits TURCK’s powerfast eliminates the need for conduit and hardwiring o Eliminates the need for tools o Eliminates threading, pipe bending, and wire pulling o Eliminates need for a certified electrician
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powerfast – Benefits Quick disconnect connectors o Modular wiring solution o Robust and reliable o Eliminates concern for mis-wiring o Eliminates the need to “reinvent the wheel” 7
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powerfast – Benefits Cost Savings o Quick system assembly and commissioning o Reduction in labor and installation costs o Eliminate down time o Easy maintenance, replacement, and change out 8
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9 powerfast – Benefits Scalable and modular topology o Ability to meet custom needs o More flexibility o Faster commissioning o Expandable
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10 powerfast – Power Distribution Topology
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11 powerfast – Power Distribution Topology
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M16 Powerfast 12 TURCK powerfast High amperage connector in a compact, rugged, molded body
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13 M16 powerfast Cordsets, receptacles, and tees o 2 – 4 pin o 12 &14 AWG conductors o Rated to 15-18 Amps, 600 VAC/VDC o Nickel-plated brass or stainless steel hardware o IEC IP67 protection o UL/cUL approvals
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Cordsets o Straight and right angle available o Tray rated, exposed run PVC flexlife cable o Shielded versions available 14 M16 powerfast Receptacles o Front mount and rear mount threads available o ½”-14 NPT, 3/8”-18NPT, M18 and M20 mounting threads
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Tees o Various configuration options o Available with QD or cable for both trunk and drop 15 M16 powerfast
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16 M16 powerfast Small ‘h’ and big ‘H’ style tees o Available with customizable QD or cable branches o Ideal for installing right in cable tray
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M16 powerfast 17 Field Wireables o 2 – 4 pin o Accepts 8-11mm cable diameters Powerlok o Covers connection point o Not required, but a good safeguard Closure caps o Prevent dust or moisture when disconnected o Available with or without lanyard
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A-Size Powerfast 18 TURCK powerfast Higher amperage industry standard 7/8” minifast ® connector
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19 A-Size (7/8”) powerfast Cordsets and receptacles o 3 and 4-pin o 14 AWG conductors o Rated to 15 Amps, 600 VAC/VDC o Nickel-plated brass or stainless steel hardware o IEC IP67 protection o UL/cUL approvals pending
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20 A-Size (7/8”) powerfast Cordsets o Straight and right angle available o Tray rated, exposed run PVC flexlife cable o Available with or without STOOW cable rating Receptacles o Front mount threads o ½”-14 NPT mounting threads
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21 A-Size (7/8”) powerfast Powerlok o Covers connection point o Not required, but a good safeguard Closure caps o Prevent dust or moisture when disconnected o Available with or without lanyard
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D-Size Powerfast 22 TURCK powerfast Ideal for complete power distribution system
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23 D-Size powerfast Cordsets, receptacles, and tees o 3-pin 10 AWG 30 amps 12 AWG 25 amps 14 AWG 18 amps o Nickel-plated brass, aluminum, or stainless steel hardware o Provides IEC IP67, 68, 69K and NEMA 1,3,4,6P protection o UL/cUL approvals o 4-pin 10 AWG 25 amps 12 AWG 20 amps 14 AWG 15 amps
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24 powerfast – hp Ratings Estimated hp ratings
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25 D-Size powerfast Cordsets o Straight and right angle available o Tray rated, exposed run PVC flexlife cable o Available with or without STOOW cable rating Receptacles o Front mount threads o ½”-14 NPT and ¾”-14 NPT mounting threads
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26 D-Size powerfast Tees and reducer tees o Available with integral D-Size Power drops o Available with D-Size Power, A-Size Power, and M16 Power cable drops Field Wireables o Field installable connectors o Accepts 8-14 AWG conductors o Accepts 9-26mm cable diameters
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27 D-Size powerfast Power Reducers o D-Size Power to A-Size or M16 Power connectors o Eliminates need for reducer tee at end of line o Provides a cost savings
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28 D-Size powerfast Powerlok o Covers connection point o Not required, but a good safeguard Closure caps o Prevent dust or moisture when disconnected o Available with or without lanyard
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What’s New? D-Size integral power drop tees o D-Size Power to A-Size or M16 Power connectors o Connector drop right off of the tee o Provides a cost savings o Example p/n: GSDM/GKDM/RKM 44 D-Size Small ‘h’ splitter o Available with customizable QD or cable branches o Ideal for installing right in cable tray o Add “SH-” to beginning of tee part number 29
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QD disconnect switches o Available with 3 or 4 pole A-Size Power connectors o Additional auxiliary versions available with M12 connector 30 What’s New?
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M23 Powerfast 31 TURCK powerfast Combination of power and signal wires in one cable
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Cordsets and receptacles o 6 – 9 pin o 12 – 14 AWG conductors for power, 18 AWG conductors for signal o Nickel-plated brass or stainless steel hardware o Rated up to 30 Amps, 600 VAC/VDC o IEC IP67 protection 32 M23 powerfast
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Cordsets o Straight and right angle o Tray rated, exposed run PVC flexlife cable o Shielded versions available 33 M23 powerfast Receptacles o Front mount threads o M20 and flange mount mounting threads
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34 powerfast – Summary Eliminate conduit o Replace with quick disconnect connectors Cost savings o Higher cost upfront o Long term cost savings can be realized o Up to an estimated 40% cost savings o Savings in labor and reduction of downtime Products o Multiple products to chose from o Find the right product for the application o 2-3 week standard lead time
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35 powerfast Brochure Covers TURCK’s complete line of powerfast products Includes useful application and technical notes Brochure # B2300
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TURCK powerfast – Power that delivers! Questions? 36
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