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Laboratory Experiment to Determine Batch Ethanol Production by S. cerevisiae Benjamin Reves May 11, 2005
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Outline Background Theory Procedure Results Conclusions Recommendations Impact Questions
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Background
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Need for Ethanol Ethanol used as raw material and solvent in the chemical, food, and pharmaceutical industries Four million tons of ethanol are produced each year Eighty percent by fermentation Energy Information Administration has predicted annual consumption growth in U.S. of 3.2% each year
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Saccharomyces cerevisiae Common type of yeast Eucaryotic Reproduces by budding Can grow aerobically or anaerobically
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Current Methods Batch Reactor Fed-batch Reactor Continuous Reactor Packed Bed Reactor
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Theory
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Glycolysis Breakdown of 6-C glucose into two molecules of 3-C pyruvate Fate of pyruvate – Aerobic Conditions- TCA cycle – Anaerobic Conditions- Converted to ethanol via acetaldehyde
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Cell Growth Substrates + cells extracellular products + more cells
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Batch Growth Lag Phase Exponential Growth Phase Deceleration Phase Stationary Phase Death Phase
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Yield Coefficients Help to quantify growth kinetics Y X/S =- X/ S Y P/S = - P/ S Y P/X = P/ X
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Product Formation Growth-associated products Non-growth-associated products Mixed-growth-associated products
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Temperature Effects Optimal temperatures Product formation affected Diffusion limitations
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Objectives
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Study ethanol production and glucose utilization by Saccharomyces cerevisiae Study effect of temperature on fermentation Construct growth curves
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Methods
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Stages of Experimentation Autoclaving Inoculation Growth of Culture Analyzing Samples
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Autoclaving Sterility is a must! Saturated steam at 121 o C used to kill all spores
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Autoclave
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Preparing Inoculum Inoculum is typically 5-10% of total working volume Yeast obtained from microbiology department on plates Inoculating needle used to take yeast from plate into 800 mL of YEB Placed on shaker at 30 o C Importance of inoculum condition
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Inoculum Preparation
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Yeast Extract Broth Undefined vs. Defined Media 1 L YEB contains: – 20 grams of glucose – 10 grams of yeast extract broth Glucose is carbon/energy source Yeast extract provides cofactors and ions
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Fermentor 7.5 L BioFlo 110 Modular Benchtop Fermentor Controller and PCU Temperature Control
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Fermentor
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PCU
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Headplate
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Taking Samples Fermentor equipped with sample port Sample tubes had been autoclaved Optical density of sample measured Centrifuged for 5 minutes at 2000 rpm Liquid decanted and stored at 4 o C
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Centrifuge
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Centrifuged Samples
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Estimating Cell Concentration Spectrophotometer used to measured absorbance at 650 nm Sterile YEB used as blank Beer’s Law: A= bc Linear correlation between absorbance and concentration of cells Calibration curve constructed
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Spectrophotometer
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Construction of Calibration Curve Optical density measured Washed with 10 mM phosphate buffer Dried in oven at 35 Celsius
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OD Calibration Curve
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Glucose Determination Glucose assay kit ordered from Sigma Based on UV absorbance of NADH at 340 nm Glucose + ATP Glucose-6-Phosphate + ADP G6P + NAD + 6-Phosphogluconate + NADH Samples Diluted Hexokinase G6PDH
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Ethanol Determination Ethanol assay kit ordered from R-Biopharm Based on absorbance of NADH at 340 nm Sample diluted Ethanol + NAD + acetaldehyde + NADH + H + Acetaldehyde + NAD + + H 2 O acetic acid + NADH + H + ADH Al-DH
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Results
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Growth Curve for 30 Celsius
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Growth Curve for All Runs
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Concentration Plot for 30 Celsius
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Glucose Concentration
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Ethanol Production
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Yield Coefficients 25 o C30 o C37 o C Y P/S (mg P/mg S) 0.2290.2820.247 Y X/s (mg cells / mg S) 0.0270.03780.0293 Y P/X (mg P/ mg cells) 8.447.458.44
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Conclusions Yeast grew the fastest at 30 Celsius Lag times were longer at 25 and 37 Celsius Glucose was fully used in each run Amount of ethanol produced was almost the same for each run Runs should be allowed to proceed longer
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Recommendations Determine growth and productivity effects due to other factors such as pH Determine optimal inoculum size and age Investigate better methods of analyzing samples Operate fermentor in other manners: continuous, continuous with recycle, fed- batch
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HPLC
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Impact Typically carried out at graduate level CBU has ability to perform at undergraduate level Hope to collaborate with School of Sciences in the future
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Questions?
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