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Objectives Solve examples Learn about refrigerants, compressors, and expansion valves (Ch. 4) Compare residential and commercial systems Introduce heat exchangers (ch.11) Next two weeks
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Example 1 R-22 condensing temp of 30 °C and evaporating temp of 0°C Determine a) q carnot w carnot b) COP carnot c) η R
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Example 2 R-22 condensing temp of 60 °C and evaporating temp of 0°C Determine the η R
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Example 3 Two stage compressor R-22 condensing temp of 60 °C Evaporating temp of compressor A 30°C and for compressor B 0°C. Determine the η R Assume that condenser temperature for compressor B is the same like evaporation temperature of compressor A
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Systems: residential Indoor Air Outdoor Air
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System components Large building system Plate heat exchanger Water form cooling tower Water to cooling tower 6oC6oC11 o C Water to building Water from building 25 o C 35 o C
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Chiller
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Compressors
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Compressor Workhorse of the system Several types – all compress gas with varying degrees of efficiency Far from isentropic (our assumption earlier) W shaft = work done by shaft W elec = electric power requirements
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Reciprocating compressor
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Reciprocating Compressor Figures 4.4, 4.6
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Reciprocating Piston compressing volume PV n = constant = C For all stages, if we assume no heat transfer Can measure n, but dependent on many factors Often use isentropic n in absence of better values R-12 n =1.07 R-22 n = 1.12 R-717 n = 1.29
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Rotary Compressors Higher efficiency, lower noise and vibration Cylinder rotating eccentrically in side housing
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Rotary Compressor
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Scroll Compressors One scroll is fixed The other scroll “wobbles” inside compressing refrigerant Often requires heat transfer from refrigerant to cool scrolls
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Scroll compressor »http://www.youtube.com/watch?v=f_6xolDoqs0http://www.youtube.com/watch?v=f_6xolDoqs0
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Scroll Compressors Constant displacement Higher efficiency, but harder to manufacture Close tolerance between scrolls Ugly to analyze – see text for details
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Screw compressor »http://www.youtube.com/watch?v=xO7IhhzImMU&feature=relatedhttp://www.youtube.com/watch?v=xO7IhhzImMU&feature=related
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Screw Compressors Rotating meshed screws One or two screws
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Summary Many compressors available ASHRAE Handbook is good source of more detailed information Very large industry
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Expansion Valves Throttles the refrigerant from condenser temperature to evaporator temperature Connected to evaporator superheat Increased compressor power consumption Decreased pumping capacity Increased discharge temperature Can do it with a fixed orifice (pressure reducing device), but does not guarantee evaporator pressure
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Thermostatic Expansion Valve (TXV) Variable refrigerant flow to maintain desired superheat
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AEV Maintains constant evaporator pressure by increasing flow as load decreases
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Summary Expansion valves make a big difference in refrigeration system performance Trade-offs Cost, refrigerant amount Complexity/moving parts
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Refrigerants
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What are desirable properties of refrigerants? Pressure and boiling point Critical temperature Latent heat of vaporization Heat transfer properties Viscosity Stability
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In Addition…. Toxicity Flammability Ozone-depletion Greenhouse potential Cost Leak detection Oil solubility Water solubility
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Refrigerants What does R-12 mean? ASHRAE classifications From right to left ← # fluorine atoms # hydrogen atoms +1 # C atoms – 1 (omit if zero) # C=C double bonds (omit if zero) B at end means bromine instead of chlorine a or b at end means different isomer
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Refrigerant Conventions Mixtures show mass fractions Zeotropic mixtures Change composition/saturation temperature as they change phase at a constant pressure Azeotropic mixtures Behaves as a monolithic substance Composition stays same as phase changes
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Inorganic Refrigerants Ammonia (R717) Boiling point? Critical temp = 271 °F Freezing temp = -108 °F Latent heat of vaporization? Small compressors Excellent heat transfer capabilities Not particularly flammable But…
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Carbon Dioxide (R744) Cheap, non-toxic, non-flammable Critical temp? Huge operating pressures
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Water (R718) Two main disadvantages? ASHRAE Handbook of Fundamentals Ch. 20
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Water in refrigerant Water + Halocarbon Refrigerant = (strong) acids or bases Corrosion Solubility Free water freezes on expansion valves Use a dryer (desiccant) Keep the system dry during installation/maintenance
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Oil Miscible refrigerants High enough velocity to limit deposition Especially in evaporator Immiscible refrigerants Use a separator to keep oil contained in compressor Intermediate
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The Moral of the Story No ideal refrigerants Always compromising on one or more criteria
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HW3 Five problems: 1) Book: 3.1, 2) Book: 3.5, 3) Solve 3. 5 for ammonia, 4) Same like 3.5 for R22 with no intercooler 5) Finish example problem 3 (two cycle and two compressors) for ammonia. Deadline: 03/11 in class.
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