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Published byDamian Cooper Modified over 9 years ago
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1 The Leader in Industrial Data Communication Solutions Training: Wireless Introduction
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2 Topics Wireless Benefits & Industrial Challenges Industrial Wireless Technology & Design RF Layer Data Layer Application Layer
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3 Why use wireless? Reduces cost of cable installation 1 Installation in a chemical plant: $50 per ft. Installation in nuclear power plant: $2,000 per ft. Reduces installation time Eliminates trenching costs Saves time (money) for processes that relocate Mining operations Drilling rigs 1Using PCs for Machine Condition Monitoring, Plant Engineering December 6, 2004
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4 Wireless communication through cooling tower walls PLC 5 Vibration SensorEthernet Cooling tower wall Cooling Tower Fans Power Plant Control Room Power Generation Application
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5 Why use wireless? Eliminates leasing telephone lines No reoccurring monthly charges Saves $ Thousands per year Better reliability (no service calls) Communicating to (very) remote sites No need for telephone service installation Productivity improves as remote process is part of plant network Cost effective data monitoring (e.g. EPA regulations) Major benefit for utilities and SCADA systems
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6 Repeate r Master Slave Server Slave 12 Remote Pump Stations (serial PLCs) Primary Master Station Secondary Master Station Ethernet Serial Victor Valley Water Utility
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7 Why use wireless? Communication to equipment on moving platforms Cost effective and less maintenance than: Slip rings, Cable reels, Festooning Rails, Inductive tracks All PLCs are part of plant network Excellent solution for condition monitoring Wireless provides new ways to improve productivity
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8 Control Room and Plant Floor Crane 1Crane 2Crane 3 Overhead Cranes Cranes travel over 500 feet Lots of obstructions (steel) High EMI/RFI Steel Mill Arc Furnace
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9 Why use wireless? Portability Plant network access where needed Improves maintenance capabilities Mobile HMI (e.g. MobileView) Ideal for contractors (SIs) during start ups
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10 Industrial Wireless Challenges Signal Propagation (range & coverage) Interference Data throughput (bandwidth) Latency (data delay) Environment Security
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11 Levels (layers)
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Section: RF Level
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13 RF Bands Narrow band (VHF, UHF) License required Long range (excellent propagation) Supports non line-of-sight Low bandwidth (19.2 Kbps max) License free spread spectrum License free Short, medium & long range technologies Generally need line-of-sight Medium to high bandwidth Anyone can use: interference immunity VERY important 12.5 KHz Channel 400 MHz Frequency RF Power 500 MHz 26 MHz of bandwidth 902 MHz 928 MHz
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14 Technology – Spread Spectrum Direct sequence (DSSS) High data rates (54 Mbps+) Low latency 802.11 technology Short to medium range Wide channels prone to crowding Frequency hopping (FHSS) Moderate data rates (.1 to 1Mbps) More latency Proprietary technologies Long range (25+ miles) Excellent interference immunity
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15 Spread Spectrum (Graphic)
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16 Distance & Throughput Note: RF speed is higher than actual throughput speed.
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17 Impact of RF Link Quality Degradation Note: Link quality can be degraded for many reasons including increasing RF noise or worsening LOS.
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18 RF Bands and LOS
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19 The Leader in Industrial Data Communication Solutions
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