1. Wide Range Of Manugraph Press Lines
FRONTLINE
Wide Range Of Manugraph Press Lines

2. FRONTLINE

3. Designed for the Customer requirements
FRONTLINE
Designed for the Customer requirements
Newspaper printing, inserts, supplements, books
and Magazine printing.
High degree of flexibility for both colour as well
as Pagination.
Vertical web lead configuration to meet single colour
and four colour pagination requirement.
For Medium to high circulation Daily.
Modular configuration.

4. FEATURES FRONTLINE Press Speed IPH : 60,000
Cut-off mm : 533 , 546, 560 & 578
Web Width Max. mm. : 915
Min. Mm. : 700
Max. Speed / No. of webs cph :
II nd fold folder : 60,000 / 12 webs
III rd fold folder (Rotary) : 40,000 / 4 webs
Web grammage gsm :
Non Printing Gap mm : 12

5. FRONTLINE
MAIN AGGREGATES
4 X4 TOWER
H PRINT UNIT

6. FRONTLINE Print Unit - Features
Flat / Inline cylinder stack arrangement.
Spray Dampening System
Three Raceway Bearings for Printing Cylinders
Toolless Plate Lockup System
Tension Shaft Narrow Gap Blanket Clamping System
Plate and Blanket cylinders with hardened Bearer rings
Auto Bearer Lubrication System
ManuColor Remote Ink Zone Control System
CIP3 Compatibility
Shaftless Infeed Roller for each web with nip roller
Inertia Roller on top of the Tower

7. Print Unit - Features FRONTLINE
Shaftless Drive System Two motors per tower.
Max.Three web facility per Tower
Web Break Detectors at entry and exit of each web
Web Severer at entry and exit of web of the tower
Motorized Lateral and circumferential
Registration System
Motorised Image corrector for correcting the fan-out
Belt Type web up system for single web per tower

8. Inking Unit FRONTLINE Nine Roller Inking Train having two Ink
Form rollers and two Oscillating Roller
Ink Duct Driven through Variable speed DC drive.
Undershot Ink Duct having 12 Ltr. capacity
Washing device system per train
Oscillating roller has ± 15 mm. Constant stroke.
Rilsan coated oscillating roller and ink take-up roller.
Remote Ink Zone Control System with CIP3 compatibility
Auto Tracking with Press Speed for ink Balance

9. SPRAY DAMPENING UNIT FRONTLINE
Technotrans Three roller Spray Dampening.
Dampening System with one form ,one intermediate and one oscillating roller.
Four nozzles per bar.
Hard Chrome Plated oscillating roller
Independent nozzle control.
Auto Tracking of nozzle opening
for Ink Water balance.
Eight nozzle bars as an optional.

10. FRONTLINE
ManuColor Remote Ink zone Control System - Features
15” colour touch screen monitor
Ink profile of each colour is displayed
as bar graph & numerical value
Copy or swap function
40 mm. Zone width & 3 micron
minimum step
Control of max.16 ducts from a single
console
Self Diagnostics & CE certification

11. Standalone Flying Splicer - Features
FRONTLINE
Standalone Flying Splicer - Features
Maximum diameter of the reel mm
Minimum diameter of the reel - 700mm for pasting
Two Arm Flying Paster for Automatic Reel change
Pneumatically Operated chuck type Reel Clamping
Two full reels can be handled at a time
Motorised lateral reel adjustment with auto sensors
Dancing roller with pneumatic brake for Tension
control

12. F 1270 Jaw Folder Features FRONTLINE 2:3:4 Jaw Folder
70,000 copies per hour
533mm, 546mm, 560mm, 578mm
cutoffs (21”, 21½”, 22”, 22¾”)
12 web capability over lower former
board
Web width (max): 915mm (36”)
Straight and collect folding options
72º steep angle former
Up to 3-High former levels & optional
4th side former
Servo driven shaftless quarter folder
with pecking style chopper , 4 tape
and full brush transport control

13. F 1270 Jaw Folder Features FRONTLINE
On-the-run lap adjustment; on-the-run pin
timing; adjustable gain bands
On-the-run ½ fold bucket phasing
Push button change-over from half to
quarter Fold
Three sets of nip rollers standard
Optional Stitcher sections
Push button air clutch engagement
Shafted or footprint shaftless drive options
Optional cross perforator with On-the–Run
phasing , skip slitter or motorized tabloid-
slitter

14. F 233 Jaw Folder Features FRONTLINE Maximum Printing Speed 60,000 cph.
Web width Minimum 600 mm (23.6 inches) Maximum 915 mm (36 inches)
Cut off Length , 578 mm (21½”, 22¾”)
(Other cut-offs on request)
Jaw cylinder ratio around cutting cylinder
3 - around pln/tucking cylinder
3 - around jaw cylinder
Type of folds Half fold (Broadsheet)
Quarter fold
Double Parallel Fold

15. F 233 Jaw Folder Features FRONTLINE Cylinder ratio 2:3:3
12- Web capability
48 pages broadsheet / 96 pages tabloid
Air cushioned 70 former
AC Servo drive for RTF
Folder drive option – shaftless or
mechanically connected
2 or 3 sets of nip rollers with the option of variable drive for multiwebs
Pneumatic clutch
Driven Slitter
Push button fold change over

16. F 233 Jaw Folder Features FRONTLINE On the run adjustment of
½ fold bucket phasing
Lap
Chopper phasing of ¼ fold
Motorised diameter increment of folding cylinder
Jaw adjustment of gripper cylinder
Wide range of optional attachments like
Quarter Fold
2 or 3 high formers
Cross perforation with on the run phasing ; longitudinal perforation
Stitcher
Wide range of shaftless draw roller modules

17. Optional Units FRONTLINE Third Fold (40,000 cph max.) Turner Bar
Bay Window
Balloon Former
Parallel Fold

18. Optional Features FRONTLINE
Close loop registration 2 mm and cut-off control
Ink replenishment system
Stacker for Folder
Cross and Longitudinal Perforation Device
Heat set package for semi-commercial application
Provision for chill water circulation through ink oscillators for semi commercial jobs.

19. Standard Accessories FRONTLINE Pneumatic Plate punching device
Pneumatic plate bending device
Screw compressor with refrigerated air dryer

20. Typical configuration layout
FRONTLINE
Typical configuration layout
MALAYALA MANORAMA

21. Typical configuration layout
FRONTLIN
FRONTLINE
Typical configuration layout
THE HINDU

22. Typical configuration layout
FRONTLINE
FRONTLINE
Typical configuration layout
THE SAKAL , PUNE

23. REACH US For more details on the Manugraph presses. Please contact :
The Sales Department.
MANUGRAPH INDIA LIMITED.
Sidhwa House,
N. A. Sawant Marg,
Colaba, Mumbai –
INDIA.
Tel –
Fax – –
Website –