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Southern Company Biomass to Electricity Research Jeremiah Haswell Southern Company Research & Environmental Affairs LSU Alternative Energy 2009 April 23 rd, 2009
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Outline Southern Company Introduction Renewable Portfolio Standards Renewable Options in the Southeast Biomass Co-Firing Research Plant Mitchell Questions
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Southern Company Premier super-regional energy company in the Southeast U.S. and a leading U.S. producer of electricity Reputation for –excellent customer satisfaction –high reliability –retail electric prices that are 15% below national average Consistently highly ranked on Fortune magazine’s list of “America’s Most Admired Companies” 4.2 million customers, representing 12 million people 120,000 square miles of service territory 40,000+ MW of generating capacity
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CC OPCO Plant Type GPC APC GULF MPC SPC H Weiss Dam Total 42, 514 MW Southern Company “Owned” N S Combined Cycle (8,359 MW) H CT PA Nuclear (3,759 MW) Steam (21,587 MW) Combustion Turbine (3,992 MW) Hydro (2,815 MW) Power Purchase Agreements (2,002 MW) H Lay Dam H Mitchell Dam H Martin Dam H Yates Dam H Thurlow Dam H Sinclair Dam H Logan Martin Dam H Holt Dam H Neely Henry Dam H Holt Dam H Jordan Dam H Bankhead Dam H Bouldin Dam H Riverview Dam H Smith Dam H Harris Dam H Rocky Mountain H Morgan Falls Dam H Langdale Dam H Bartletts Ferry Dam H Goat Rock Dam H Oliver Dam H North Highlands Dam H Flint River Dam H Lloyd Shoals Dam S Plant McManus H Wallace Dam H Barnett Shoals Dam H Estatoah Dam H Burton Dam H Terrora Dam H Yonah Dam H Nacoochee Dam H Tugalo Dam H Tallulah Dam S Plant Gorgas N Plant Vogtle S Plant Miller S Plant Greene County S Plant Gadsden S Plant Bowen S Plant Gaston S Plant Barry S Plant Scholz S Plant Mitchell S Plant Wansley S Plant Yates S Plant McDonough S Plant Scherer S Plant Hammond S Plant McIntosh S Plant Kraft S Plant Smith S Plant Watson S Plant Daniel S Plant Sweatt S Plant Eaton S Plant Crist N Plant Farley N Plant Hatch S Plant Branch CC Stanton Generating Facility CC Washington County CC Plant Theodore CC Plant Harris CC Plant Franklin CC CT DeSoto County Energy Complex CT Chevron Cogen CT Plant Wilson CT Plant Dahlberg CT Plant Robins CT Plant Oleander PA Murray PA Calhoun PA Mid-GA Cogen PA West Georgia CC Rowan County Energy Complex CT
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Renewable Drivers Current renewable power drivers: –The political and societal movements toward capping CO2 emissions from power plants to curtail global warming –State and Federal Renewable Portfolio Standards –Cost and dependence on imported fuels –Current Administration’s Agenda
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Climate Change “Global Warming” Articles in Major U.S. Newspapers
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Renewable Portfolio Standards (RPS) or Renewable Electricity Standard (RES) Currently 28 of the 50 US states and the District of Columbia have adopted a RPS. –RPSs range from 105 MW in Iowa to 25% by 2025 in Oregon. Nationally there are multiple proposed bills: –Binghaman – 20% by 2020, Efficiency up to 5%, 5M MWh and up. –Markey – 25% by 2025, no EE, 1M MWh and up.
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Renewable Portfolio Standards State renewable portfolio standard State renewable portfolio goal www.dsireusa.orgwww.dsireusa.org / April 2009 Solar water heating eligible * † Extra credit for solar or customer-sited renewables Includes separate tier of non-renewable alternative resources WA: 15% by 2020* OR: 25% by 2025 (large utilities ) 5% - 10% by 2025 (smaller utilities ) CA: 20% by 2010 ☼ NV: 20% by 2015* ☼ AZ: 15% by 2025 ☼ NM: 20% by 2020 (IOUs) 10% by 2020 (co-ops) HI: 20% by 2020 ☼ Minimum solar or customer-sited requirement TX: 5,880 MW by 2015 UT: 20% by 2025* ☼ CO: 20% by 2020 (IOUs) 10% by 2020 (co-ops & large munis )* MT: 15% by 2015 ND: 10% by 2015 SD: 10% by 2015 IA: 105 MW MN: 25% by 2025 (Xcel: 30% by 2020) ☼ MO: 15 % by 2021 IL: 25% by 2025 WI : Varies by utility; 10% by 2015 goal MI: 10% + 1,100 MW by 2015* ☼ OH: 25% by 2025 † ME: 30% by 2000 New RE: 10% by 2017 ☼ NH: 23.8% by 2025 ☼ MA: 15% by 2020 + 1% annual increase (Class I Renewables) RI: 16% by 2020 CT: 23% by 2020 ☼ NY: 24% by 2013 ☼ NJ: 22.5% by 2021 ☼ PA: 18% by 2020 † ☼ MD: 20% by 2022 ☼ DE: 20% by 2019* ☼ DC: 20% by 2020 VA: 12% by 2022* ☼ NC: 12.5% by 2021 (IOUs) 10% by 2018 (co-ops & munis) VT: (1) RE meets any increase in retail sales by 2012; (2) 20% RE & CHP by 2017 28 states have an RPS 5 states have goals
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US Wind Resources Source: Wind Energy Atlas of the United States (NREL)
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Solar Intensity: United States
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US Geothermal Resources An economic resource however limited based upon geology Source: US Department Of Energy
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Bioenergy Energy derived from Biomass Biomass is defined by Ralph Sims as “recent organic matter originally derived from plants as a result of the photosynthetic conversion process, or from animals, and which is destined to be utilized as a store of chemical energy to provide heat, electricity, or transport fuels” Biomass is an abundant resource in the Southeast. 21,000 MW worldwide (8,300 MW US) - 2005
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Biomass to Electricity Options Co-firing –Co-Milling –Direct Injection (DI) Dedicated Biomass Plants –Biomass Repowering of an existing unit –Brownfield or Greenfield sites Biomass Gasification - DI, CT, CC Biodiesel Co-firing in CT’s or boilers
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Co-Milling Project Objectives Determine the costs and benefits of co-firing whole tree green wood chips on: –power plant fuel handling –combustion efficiency –and air emissions Determine cost and feasibility of harvesting trees for co-firing fuel in an existing coal fired boiler.
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Small Wood Chips Co-milling Mix biomass with coal and introduce into the boiler through coal handling system –Little or no capital investment –Low co-firing percentages (1 to 5% by energy input) –Tested at Plant Gadsden 1 & 2 - Fall 2007, Spring 2008 –Plant Greene 1& 2 County - Fall 2008 –Spring 2009 – Barry 2 Watson 4 & 5 Gaston 3, Gorgas 6
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Cutting & Chipping Trees Talladega National Forest Precision Husky Modified Drum Chipper
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Small Wood Chips Co-milling
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Results – Mill Amps Mill Amps increased 10 – 15% with wood addition Mill motors require spare capacity to carry higher amps
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Boiler Efficiency Results Reduced dry gas loss offsets increased moisture losses with wood. 10% wood Co-firing about the same efficiency as coal 15% wood Co-firing between 0.0 - 0.7 % lower than coal
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Small Wood Chips Co-milling Summary of Results from Plant Gadsden Small wood chips successfully co-fired at 3 to 5% energy input Emissions were unchanged (NOX and CO) or reduced (CO2, SO2, Hg) Boiler efficiency unaffected at 3%, slightly lower at 5% co-firing
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Plant Gadsden Direct Injection System Alabama Power Renewable Energy Rate –2.25 cents for 50 kwh block –Customers sign up for X blocks for 12 months –Two 1,000-pound bales of switchgrass generate 1,000 kilowatt-hours of electricity - enough to power an average home for a month.
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Plant Gadsden Direct Injection System Can co-fire up to 10% by energy. Research system – limited to 7,000 lb/hr.
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Biomass Repowering Proven at other sites –Plant Schiller 50 MW conversion Biomass plants have the advantage of being able to be dispatched like typical fossil fuel plants Accepted as CO2 neutral More cost competitive than Greenfield sites –$1400 – 2000 /kW vs. $4000 / kW Direct replacement for coal generation capacity
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Plant Mitchell http://www.youtube.com/user/GeorgiaPowerChannel
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Mitchell Biomass Re-powering Study T-fired PC Boiler (CE), built in 1962, Single Reheat –165 MW gross, 156 MW net –Full Load Coal Flow: 60 ton/hr –40 ft x 26 ft boiler plan area – limiting parameter –1875 psig, 1000 o F, 1,075,000 lb/hr –Coal Bunker Capacity: 1630 tons, 27 hours –30+ day On-site Coal Supply –Existing emissions controls ESP, 1% S coal
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Plant Layout
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Mitchell Woodyard Concept #1 – Linear Piles
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Mitchell Woodyard Concept #2 – Circular Piles
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4 Truck Tippers 2 Screens and Hogs
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Stacker / Reclaimer
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Boiler House Retrofit Requirements Install: –Wood chip delivery system –Stoker grate –Air supply ductwork, including new booster fans for fuel distributors –Replace furnace bottom, pressure parts, etc. –Bottom ash collection system –Grate cooling water supply –Foundation upgrades –Install multi-clone between economizer and air heater (1 ea. path) –New retractable sootblowers for air heaters (1 each) –Controls
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Mitchell Unit 3 with DSC Vibrating Hydrograte
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Air Swept Spouts for Biomass Fuels
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Environmental Controls Existing ESP is adequate Multiclones would be added to remove large particulates and re-inject them for additional fuel burning Large reductions in NOx, SOx, Hg, CO2 emissions
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100% Biomass Operation Capacity: –96 MW net w/ new Stoker Grate and Suspension Firing –Heat Rate ~ 12,500 Btu / Hr Approx. 1.1 million ton/yr biomass use –Biomass delivery would be on the order of 160 trucks per day for a 5.5 day delivery schedule. Timeline –August 22, 2008Filed with GA PSC –December 2008Air permit filed with EPD –March 17, 2009PSC Unanimous Approval, 5 -0 –March 2010Final air permit expected –April 2011Retrofit construction begins –June 2012Begin operations
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Wind has small capacity potential in the southeast Solar photovoltaics has very high cost and requires large land area Landfill methane can be cost competitive, but has small capacity potential Biomass has higher capacity potential in the southeast. Co-firing and converting an existing plant have lower costs than a new biomass facility. SE Renewable Energy Potential
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Summary State and National RPS are more of a when than why. Biomass is the most economical option in the Southeast Southern Company must develop a comprehensive list of possible solutions which includes all forms of renewable generation.
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Questions If we knew what we were doing, it wouldn't be called research, would it? - Albert Einstein
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