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Partnering with POTWs to Use P2 to Achieve Industrial Phosphorus Reduction Cindy McComas University of Minnesota—MnTAP 612-624-4678 mccom003@umn.edu
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Point vs Non Point Phosphorus Sources--Minnesota River Basin High flow Non point90 % Point source10 % Low flow 36 % 64 %
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Challenges Facing WWTFs Reduce phosphorus and other pollutant loading Prepare Phosphorus Management Plans Meet 1 mg/L limit Aging systems
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Three Strategies for Phosphorus Reduction Industrial/commercial/institutional Residential education Removal at POTW
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Industrial Assistance Approach Contact with POTWs in three basins: Upper and Lower Mississippi Rivers, Minnesota River Identify industrial phosphorus contributors Provide phosphorus reduction assistance to industrial contributors (site visits, interns, teams)
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MnTAP, University of Minnesota Site visits Student interns Facilitated industry teams Resources for mercury elimination
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Industrial Sources of Phosphorus Metal conversion coatings (prior to painting) Food processing and food waste Cleaning and sanitizing operations
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Electrolux, St. Cloud Manufactures freezers Switched two cleaning/conversion coating lines to no phosphorus Reduced phosphorus by 90% from 42 lb/day to below 5 lb/day
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Bongards Creameries, Norwood Butter, cheese and whey powder Changes: –clean in place systems –dry cleanup prior to wet cleanup –installed level sensors on tanks Reduced phosphorus by 60% from 150 lb/day to 60 lb/day
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Schwan Food Company, Marshall Frozen foods Switched to low/ no P cleaners and sanitizers Reduced P from 36 lb/day to 13 lb/day; 8,400 lb/yr 30% reduction at the same time as a 31% increase in flow
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Industrial Loading Impact on POTW City of Richmond and meat locker Wastewater treatment plant went from influent of 11.25 ppm (9.4 lb/day) to 5 ppm (4.2 lb/day) Meat locker reduced 1,092 lb phosphorus/yr by keeping material off the floor and moving to no- phosphorus cleaners
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Activity Results Contacts: 200 POTWs 131 industrial facilities Site visits: 62 POTWs 113 industries Intern projects: 7
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Outcome Results Reduced –Phosphorus65,950 lb –BOD/TSS 7.5 million lb –Water 104 million gal Cost savings to businesses –$3.2 million
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Lessons Learned Partnering with POTWs to reach industries P2 is an effective tool to reduce P and other pollutants to POTWs Regulatory requirements are motivators (PMP and P limits) Industries save money due to more efficient use of raw materials POTWs cut costs for chemical use
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Next Steps—Community Wide Reduction Effort Partner with cities Inventory businesses Educate business and residential contributors Provide assistance to identify phosphorus reduction options Measure reductions
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Project Support U.S. EPA Region 5 The McKnight Foundation Minnesota Office of Environmental Assistance Minnesota Pollution Control Agency
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