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Carbon Neutral Energy from Waste Gasification Presented by Allen Medearis and Trip Dacus April 14, 2010 University of Tennessee at Chattanooga
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Outline Gasification UTC Natural Gas Replacement Design -Background -Material and Energy Balance -Cost Analysis -Conclusions Garbage Gasification Design -Basis -ChemCAD -Material Balance -Power Production -Economic Analysis -Conclusion
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Gasification Extracting Energy From Organic Materials Converts Carbonaceous Materials Into Carbon Monoxide and Hydrogen Uses High Temperatures (>700°C) and Controlled Oxygen Content Result is Syngas
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Replacing UTC’s Natural Gas Usage Use Wood and Paper Gasify to Make Fuel to Use in Furnaces Replace UTC’s Natural Gas Usage +20% with Syngas Assumptions -Wood and Paper Are Viewed as Cellulose - Syngas Can Be Sufficiently Burned to Power the Furnaces
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UTC CO 2 Footprint
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Process Flow Diagram
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Material and Energy Balance Results Replacing 120% of Natural Gas Usage Material Composition of Feed - 70% Cellulose - 20% Water - 10 % Ash Feed Stream: 22.7 Tons/Day of Wood and Paper Exit Stream: 17 Tons/Day of Syngas
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Cost Analysis Capital Costs -Grinder $60,000 -Cleaner $350,000 -Gasifier $330,000 Lang Factor (3.63) Labor Cost $300,000/year Annual Power Cost $10,000/year
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Cost Analysis (cont’d) Total Capital Cost: $2.7 Million Time to Payoff: 3.6 Years Total Savings Per Year: $770,000
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Conclusions About UTC Design Great Way for University to Save Money Fast Payoff Reduces Carbon Footprint of University Recommend University Fund Further Research
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Outline Gasification UTC Natural Gas Replacement Design -Background -Material and Energy Balances -Cost Analysis -Conclusions Garbage Gasification Design -Basis -ChemCAD -Material Balance -Power Production -Economic Analysis -Conclusion
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Introduction Gasify Chattanooga Waste for Production of Syngas Burn Syngas in Combined Cycle Gas Turbine for Power Production
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Basis - Assumptions 4.4 lbs of trash per person per day Chattanooga population - 300,000 Use existing trash collection infrastructure
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Basis Chattanooga Trash Output – 660 tons/day of trash MaterialFormulaPercentageTons/Day PaperC 6 H 10 O 5 63%420 PET PlasticC 10 O 8 H 4 20%130 WaterH2OH2O7%45 Ash -10%65
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Plant Design Schematic Air Waste Filter Gasifier Grinder Combustion Turbine Exhaust Power Ash/Slag Power Steam Turbine Condenser
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Material Balance RPM Gasifier System Waste, 660 tons/day Air, 3100 tons/day CO 2 840 tons/day H 2 O 690 tons/day Ash/Slag 65 tons/day
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Power Generation Power (MW) Combustion Turbine71 Steam Turbine3 Total74 Cooling Utility13
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Capital Cost Analysis Capital Cost of the Plant = $27M per year
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Capital Cost Analysis C TM – Capital cost of the plant C p,i – Purchased cost for major equipment units F Lang – Lang Factor (3.63 for solid-fluid processing) Total Capital Cost = $120 M
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Economic Analysis Income (per year) CHANGE 74MW sold at $0.05 per kW·hr = $31M Expenses (per year) 10% of electricity for plant usage = $3M 10 employees at $100,000 per year = $1M Net Income = $27M per year
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Cash Flow Diagram 4 ¼ Years to pay off capital investment
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Recommendation Based on this design, we recommend that the city should fund a detailed design study
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