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Introduction to Hazardous Evaluation Techniques Guidelines for Hazardous Evaluation Procedures (1992 by AIChE). Second Edition with Worked Examples. Center for Chemical Process Safety (CCPS). American Institute of Chemical Engineers (AIChE).
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Hazard Evaluation Techniques
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HAZOP HAZOP was developed by Lawley (1974) of ICI. Based on early account by Elliott & Owen (1968). Hazop studies are carried out by an experienced, multidisciplanary team. Review all physical aspects of a process (lines, equipment, instrumentation) to discover potential hazards.
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Basis for HAZOP The basis for a HAZOP is a critical examination of information found in a word model. It includes a flowsheet, a plant layout, equipment specification or a P&ID, (Piping and Instrument Drawing).
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Hazop Includes
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Hazop Guide Words
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Common HAZOP Analysis Process Parameters
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Prepare for the Review
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Hazop Flow Sheet
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Hazop Pitfalls
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Other Pitfalls Inexperienced HAZOP team. Inadequately trained or in-experienced leader.
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Common Hazop Mistakes Failing to establish a "safe" environment for team members. Consequences of events not carried to conclusion. Taking unwarranted credit for safeguards. Too little credit given for safeguards.
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Hazop Mistakes Cont’d Failure to make recommendations as specific as possible. Poor record keeping of HAZOPS. Failure to HAZOP start-up and shut- down procedures. P&IDs not up-dated or poorly constructed.
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Hazop Mistakes Cont’d A HAZOP is performed in lieu of properly executed design reviews. Wrong technique for system being reviewed (See spreadsheet titled Fig 5.3).
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HAZOP Example
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Standard Set of Deviations
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Typical Hazop Worksheet
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Check List Example
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Check List Cont’d
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End of HAZOP Presentation. Presented to ES-317y 27 Feb, 2001 By R.A. Hawrelak
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