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Manure processing to reusable water using constructed wetlands Meers E., Michels E., March 8, 2011
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Presentation outline I. General introduction manure excesses & manure treatment II. Treatment to dischargeable water using constructed wetlands as a tertiairy step II. Project overview re-use of treated effluents as secondary water resource
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I. General Introduction
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Exceedance over EU Nitrate directive % in 2003-2004 % in 2004-2005 % in 2005-2006 Manure excess on soil balance The Flanders situation Intensive industrial farming results in localized nutrient (N,P) excesses at a regional level. Similar situations in US (NC), France (Bretagne), Netherlands, Germany (Nord Westfalen), Italy,
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Animal manure Solid fraction Liquid fraction Physical separation Composting Soil enhancer Nutrient reduction by biological treatment Manure processing Fertilizer Spreading over land
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Animal manure Solid fraction Liquid fraction Physical separation Composting Soil enhancer Nutrient reduction by biological treatment Dischargeable water Constructed wetlands Manure processing Fertilizer Spreading over land
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Cascade of plant- & microbial based processes Constructed wetlands
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Rich diversity of plant species and substrates Constructed wetlands
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“Intelligent design”: control in function of crucial monitoring parameters, feed forward & feedback loops
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Cost per m3 ‣ Constructed wetlands were designed as an alternative for spreading manure ‧ Surface: –In general: 1 m² / 1 m³ manure per year (~ 1 ha for 10.000 pigs) –In practice: > 1 m² / 1 m³ manure ‧ Cost (current systems): –3,5-4,5 €/m³ (incl. operational and investment cost, period 10 year) –After depreciation (10 years): 2,5-3,0 €/m³ ‧ Various additional break-throughs pending with impact on : capacity (m3/m2.j) and hence cost per m3
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II. Treatment to dischargeable water
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Constructed wetlands < 15 mg/l total nitrogen < 2 mg/l totaal phosphor < 125 mg/l COD 300 mg/l total nitrogen 250 mg/l total phosphor 3000 mg/l COD Liquid fraction after biology Effluent Constructed Wetlands
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Constructed wetlands VLAREM standard N content environmental quality standard
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III. Project overview: water re-use
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Animal manure Liquid fraction Physical separation Nutrient reduction by biological treatment Dischargeable water Constructed wetlands Water scarcity & water re-use ‣ sufficient water supply is one of the most important environmental and economical challenges in agriculture in the near future ‣ use of purified water on the farm is scarce ‣ is reuse of end effluent of constructed wetlands an option?
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Project 5 different CW locations, monthly sampling physico-chemical parameters (non-limitative list) SSECpH P tot ortho-PNTUhardness N tot NO 2 NO 3 NH 4 BODCODCa MgKNaFClSO 4 Al CdCuFeMnNiPb Zn CoCr bacteriological parameters C. perfringensEnterococci total Coliforms SalmonellaE. coli colony count (37°C) colony count (22°C) spores sulfite red. Clostridia reuse options (high & low grade) drinking water live stockcleaning water irrigationcooling water
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ICH – 0,5 ha PI – 1 ha LA – 0,5 ha GI – 3 ha WVL– 3 ha Wetland area Prim. & Sec. Manure treatment Pig farm
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Results - compared to pig drinking water Overall excellent results Problem parameters Location Ex. Other spore elements: mainly below DL
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Total nitrogen VLAREM (15 mg/l) No criteria for drinking or irrigation water Ntot mg/l Location
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Nitrate Ntot mg/l Location NO3 mg/l Drinking water (taste) pig: 100 mg/l ≠appl. Irrigation, process-, cooling- & cleaning water : - algal bloom, leaching
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Total phosphorus VLAREM (2 mg/l) No criterium for drinking water essential element, non toxic, eutrofication pipes Intensive agri- & horticulture: 15 mg/l algal bloom storage Process-, cooling- & cleaning water: - eutrofication Location P (mg/l)
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Total colony count (37°C) Time Cfu/ml Criterium drinking water pig: 100.000 cfu/ml
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Hardness Location Hardness (D°H) Drinking water pig: 20 D°H ≠appl. irrigation 21,5 D°H Risk clogging Cool- & cleaning water salt deposit upon heating, ex. cooling greenhouse
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Iron content Variability in location Drinking water pig: 0,5 mg/l taste, smell, clogging Irrigation: 0,5-15 mg/l +: grassland, vegetables, green house farming, cultivation trees -: open-air culture, intensive agri- & horticulture, substrate culture Rust deposit Ground water in Western Flanders: up to 4 mg/l Iron removal necessary -: Location Fe (mg/l)
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Spores sulfite reducing Clostridia Time Cfu / 100 ml Criterium drinking water pig: 0 cfu/ 100 ml
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Conclusions ‣ preliminary results indicate that effluent quality scores better than initially anticipated, both for the bacteriological as well as the physicochemical parameters. ‣ even for high grade applications constraints for reuse were limited to parameters which are easy to address using simple polishing steps. ‣ we expect that reuse of constructed wetland effluent in various applications will have important economical and environmental benefits.
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On site polishing
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Future perspectives Biodiversity Biomass for energy Algae production Aquaculture
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Contact ‣ even for high grade applications constraints for reuse were limited to parameters which are easy to address using simple polishing steps. ‣ we expect that reuse of constructed wetland effluent in various applications will have important economical and environmental benefits. Prof. dr. ir. Erik Meers (e-mail): erik.meers@UGent.be dr. ir. Evi Michels (e-mail): evi.michels@UGent.be
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