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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 1 COMMODITY REVIEW Buy out parts Thierry Coumert
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 2 Buy out parts
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 3 Bearings inflation
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 4 Bearings Organisation
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 5 Bearings Market Trend –Opportunities 100Cr6 steel market price decrease Increased productivity at bearing manufacturers lead to lighter labour impact on bearing manufacturing cost –Risks Zloty/Leu & Yuan rates to € are likely to grow Bottlenecks in production on some sizes lead to tensions on supply
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 6 Zloty / € + 22%
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 7 Bearings : Summary
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 8 Bearings : KPI
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 9 LS Bearing Spend per Origin 53 % out of LCC Total Spend : 6 M€ NSK/NTN/Koyo SKF/NSK/FAG FLT/NSK NSK/SKF
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 10 Bearings : LCC FY 07 Objectives FY 07 –Bearings : From 53 % LCC up to 65% LCC Larger share awarded to NSK and FLT Poland Extension of RBNV/Romanian source for taper/roller/spherical bearings Limited introduction of Peer on small DGBB –Slide Bearings : 0% LCC (Renk – Germany)
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 11 Bearings : Reverse Auction FY 06 –WS 9682Wind mill Bearing1125 k€*7% –WS 4850Slide Bearings2362 k€**0,12% –WS 12528LS Eu Asia DGBB1600 k€11,9% FY 07 –Wind mill Bearing New contract –Slide Bearing Combined auction w Kato *2years spend **22 months spend
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 12 Bearings : Main Projects FY 06 –2007-2009 Bearings LTAG negociation incl. RA About 800 k€ savings out of 7,2 M€ exposed LT sharp reduction down to 5 WD for all suppliers Packagings revisited to match weekly qties delivered –Renk price increase ambitions stopped via RA FY 07 –Implement LTAG at all LS plants involved –Find/Qualify/negociate an alternative reliable slide bearing source to Renk for Orléans. Consolidate w Kato on that project Total spend Orléans + Kato : 1,9 + 1,2 = 3,1M$
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 13 Bearings : Other Projects FY 06 –Rationalisation of Parts codification FY 07 –Improve Renk delivery performance thru standardization of components at Orléans –Get 300 k€ additional spend codified
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 14 Stamping Parts Organisation
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 15 Buy out parts
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 16 Sheet Metal parts inflation
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 17 Sheet metal parts Market Trend –Opportunities Raw material price decrease –Risks Overload of Cz supply base LS CZ Supply base too dependant on LS Leu/€ rate trend +10% / year Welded part inflation in Romania
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 18 Sheet Metal Parts : Summary
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 19 Sheet metal Parts : KPI
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 20 Sheet Metal Parts : LCC FY 06
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 21 Sheet metal Parts : LCC FY 07 Objectives FY 07 –Reach : 50%+ LCC –Complete transfer from France to Eastern Europe for PMS CA motor plants parts. Qualify new sources in Cz/H/Pl to unload current suppliers (Beran/Hanakov/Mopos/…) –Negociate price decrease to offset impact of raw material price increase from FY 05 –Source/Qualify new ukrainian base for heavy welded parts from Orléans. Transfer 300 k€ from Ro to Ukr.
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 22 Sheet metal Parts : Reverse Auction FY 06 –WS 4525 Welded Housing 3 MW2400k$*48,4% FY 07 –Large welded parts (Orléans) * incl. Machining/Stator insertion/Tests
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 23 Sheet metal Parts : Main Projects FY 06 –Transfer and sourcing in Eastern Europe of 3MW welded housing –Set up of a supplier base in Romania for Orléans large welded parts as alternative to Privod (Ru) and Electroturris (Ro) –> Vitimas/Faur/UMUC FY 07 –Set up of a new supplier base in Ukraina for large welded parts to contain price & currency exchange rate increase from Romania
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 24 Buy out parts : DPO Bearings –DPO : 102 days –No regular suppliers below 30 days Sheet metal parts –DPO : 63 days –5 suppliers below 30 days : 3 czech / 2 romanian Letovicke (Cz)45 days from Jan 07 Mopos (Cz)60 days from FY07 (PS) Beran(Cz)Negociation on course Electroturris (Ro)45 days from Sept 06 Vitimas (Ro)45 days from Sept 06
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COMMODITIES REVIEW 22&23 June06 14/10/2015 16:00 25 DPO : Suppliers < 30j
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