1. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 The Next Generation Ales SoudekMay 2003

2. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Introduction What is Sigmafine ? Analysis Principles Benefits Sigmafine 4.0 – The Next Generation Configuration Presentation Layer Leveraging AF

3. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) What is Sigmafine ? Tool for Production Accounting and Engineering Applications Data Unification and Validation Tool ERP and other Applications Measurement Audit Tool

4. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine Analysis Principles Balance Gross Error Detection Weighted Least Squares Data Reconciliation Redundant measurements Measurement accuracy Calculates “soft sensors” accurately Minimization of total error

5. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Monitor and Reduce Meter Maintenance 0 2 4 6 8 10 12 May Jul Sep Nov Jan Mar May Jul % Bad Meters Benefits of Sigmafine

6. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Identify location of data errors Sampling Problems Bias Identification Unmeasured Variable Estimation Benefits of Sigmafine

7. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Performance Index Alarms Consistent Data for ERP Benefits of Sigmafine Monitor Plant Performance

8. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) -25000 -20000 -50000 -45000 -40000 -35000 -30000 -15000 -10000 -5000 0 5000 Day of the Month Daily “profit/loss” in $ over one month Bias $/day Benefits of Sigmafine Verify Custody Transfer

9. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Meter Error Drift Leak Benefits of Sigmafine Instrument and Loss

10. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 - The Next Generation

11. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 Fully integrated with PI System First Application Built on the Analysis Framework (AF) Modular and Reusable Structure.NET based

12. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 - Configuration Structure Element Templates Elements Plug-Ins Data References Analysis Rules Time Rules Models Unit of Measure Classes Tables

13. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Element Templates Boundaries Flows Measurements Nodes Transfers Others User Definable

14. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Element Templates Attribute Configuration Type Units of Measure Data Reference Settings Default Value

15. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 - Configuration Structure Element Templates Elements Plug-Ins Data References Analysis Rules Time Rules Models Unit of Measure Classes Tables

16. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Elements Element Created from Element Template Inherit configuration from Template Override Configuration Global or Local to Model

17. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 - Configuration Structure Element Templates Elements Plug-Ins Data References Analysis Rules Time Rules Models Unit of Measure Classes Tables

18. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Plug-Ins Data References How Attributes get/put Data Analysis Rules Collection of Elements (Model Context) Time Rules Cases

19. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Plug-Ins Data References Formula PI Point PI Point Array Sigmafine Table Lookup Tank Volume from Gauge Units Of Measure User Defined

20. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Plug-Ins Analysis Rules Gross Error Detection Mass Balance Volume Balance Component Balance Energy Balance Stoichiometric Balance Constraint Mass Balance Composition Tracking User Definable

21. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Plug-Ins Time Rules Hourly Daily Monthly User Definable

22. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 - Configuration Structure Element Templates Elements Plug-Ins Data References Analysis Rules Time Rules Models Unit of Measure Classes Tables

23. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Models Collection of Connected Elements Layers Model Analyses Cases ( period of time )

24. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 - Configuration Structure Element Templates Elements Plug-Ins Data References Analysis Rules Time Rules Models Unit of Measure Classes Tables

25. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Units of Measure Class to Class Tables Component Table Material Table Strapping Tables User Definable

26. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Presentation Layer PI ProcessBook 3.0 Modeling Add-In Create/Import/View Models SF Excel Add-In Built in knowledge of the AF SDK Report Templates Run Analysis Ad hoc Data Retrieval

27. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) ProcessBook Modeling Add-In Modeler Toolbar Modeler Tools Modeler Tools Design & analysis windows

28. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) SF Excel Add-In

29. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Running an Analysis Run From AF Explorer Process Book SF Excel Add-In

30. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Leveraging AF Structure Element Templates (Done) Elements (Done) Plug-Ins Data References (Done/New) Analysis Rules (New) Time Rules (Done/New) Models (New) Unit of Measure Classes (Done) Tables (Done)

31. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Leveraging AF Build new (if necessary) Data References Time Rules Build new Model

32. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Summary – Sigmafine 4.0 Customized by users for specific industry Flexible analysis rules Flexible time rules Data References Data comes from anywhere User definable templates, attributes, rules, …

33. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Summary – Analysis Framework Infrastructure for Deploying and Sharing Business, Process and Manufacturing Rules in the PI System Framework for Building Generalized and Reusable Solutions

34. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) What’s It All Mean? One global model Different views of global model Maintenance in one location Presentation Excel Process Book Applications insulated from data infrastructure

35. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) More Details?

36. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Yearly Puzzle Remove 6 sacks to leave even number in each row and column

37. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Yearly Puzzle Solution

38. Sigmafine 4.0 – The Next Generation ( UC2003 Ales Soudek) Sigmafine 4.0 The Next Generation Ales SoudekMay 2003