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Published byMarianna Britney Lee Modified over 9 years ago
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Lockout/Tagout Authorized Employees: Learn the Procedures
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2 Section I Introduction
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3 Lockout/tagout Employees Energy sources
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4 Introduction Amount of energy Procedures Tagout
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5 Introduction Testing, positioning Shift changes Group lockout
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6 Section II What is lockout/tagout?
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7 Lockout/tagout (LOTO) Prevents injury: Servicing Maintenance
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8 Lockout/tagout (LOTO) Locks Tags Stop energy flow
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9 LOTO devices Locks Blanks Blinds Covers
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10 LOTO devices Lockout/tagout only Durable Standardized Identify employee
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11 Service/maintenance Construct Install Set up Adjust Inspect
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12 Service/maintenance Modify Lubricate Clean Clear jams Tool changes
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13 LOTO during normal production Remove/bypass guard Body in point of operation
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14 LOTO standard 29 CFR 1910.147
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15 Section III Employee designations
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16 Employee designations Authorized: applies locks and tags does service, maintenance work
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17 Employee designations Affected: machine operator works where LOTO is used
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18 Employee designations Other: may work were LOTO may be used
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19 Authorized employee Recognize energy sources Types, magnitude of energy LOTO procedures
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20 Section IV Energy sources
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21 Energy sources Electrical Mechanical Hydraulic Pneumatic Steam
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22 Energy sources Fluids under pressure Chemical Gases Gravity Thermal
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23 Section V Energy type, magnitude
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24 Energy type, magnitude Multiple energy supplies Amount of energy Stored energy
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25 Section VI Lockout/tagout procedures
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26 Apply LOTO 1. Prepare for shutdown review energy information review energy control procedures notify affected employees
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27 Apply LOTO 2. Shutdown normal operating procedures
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28 Apply LOTO 3. Isolate equipment operate energy isolating devices multiple energy supplies
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29 Apply LOTO 4. Apply LOTO devices lock (tag) on each energy isolating device
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30 Apply LOTO 5. Release stored energy release relieve disconnect restrain
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31 Apply LOTO 6. Verification operate machine controls return to “off” position check gauges use test equipment
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32 Remove LOTO 1. Check the machine replace guards remove blocks remove tools
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33 Remove LOTO 2. Check for employees clear of machine all in safe area
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34 Remove LOTO 3. Remove LOTO devices removed by person who applied them
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35 Remove LOTO 4. Notify employees after LOTO devices removed before starting machine
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36 LOTO procedures Equipment I.D. Enforcement Affected employees Energy information
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37 LOTO procedures Normal operating controls Energy isolating devices Stored energy Verification LOTO removal
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38 Section VII Tagout system
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39 Tagout system Warning device Less control than a lock Do not bypass, ignore tag Removed by person who applied it
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40 Tagout system Legible Understandable Durable False sense of security
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41 Tagout system If it can be locked out, it must be locked out
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42 Section VIII Testing, positioning
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43 Testing, positioning Check machine Clear employees Remove locks Energize and test Deenergize and lock Continue servicing
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44 Section IX Transfer
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45 Transfer Person who applies lock must remove it
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46 Transfer Person working on equipment must apply own lock
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47 Transfer Multi-lock hasp On-coming worker applies lock Off-going worker removes lock
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48 Section X Group lockout/tagout
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49 Group LOTO Each worker applies own lock Multi-lock hasp Group lockbox
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50 Group LOTO Primary authority “Job lock” keys locked in group lockbox
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51 Group LOTO Contractors
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52 Section XI Conclusion
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53 Summary Lockout/tagout Employees Energy sources
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54 Summary Amount of energy Procedures Tagout
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55 Summary Testing, positioning Shift changes Group lockout
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56 Questions?
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