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1 of 11 ASMO North Carolina, Inc. Business Planning/Rita Madsen Sep 29, 2004.

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Presentation on theme: "1 of 11 ASMO North Carolina, Inc. Business Planning/Rita Madsen Sep 29, 2004."— Presentation transcript:

1 1 of 11 ASMO North Carolina, Inc. Business Planning/Rita Madsen Sep 29, 2004

2 2 of 11CONTENTS 1. COMPANY STRUCTURE – Overview – Profile of Company 2. ANC BUSINESS – Sales by Motor Type – Sales by Car Maker (Group) 3. Plant Layout Business Planning/Rita Madsen

3 3 of 11 COMPANY STRUCTURE OVERVIEW PROFILE OF COMPANY Business Planning/Rita Madsen

4 4 of 11 COMPANY OVERIEW ASMO North Carolina employs over 800 people in three plants. Total production output is over 16 million motors per year. ASMO North Carolina, Inc. has experienced astounding growth since production first began in 1989. In 1993 and 1997 two satellite facilities, AMT and AAC, were added to our corporation to meet demand and provide opportunity for increased production. Business Planning/Rita Madsen

5 5 of 11 Site COMPANY PROFILE ANC Investme nt Site Building Employee s Process 64 Acres 340,000 Square feet 510 A/C Blower Assembly P/W Motor Assembly Sub-Assembly Parts (Molding,Press) As of August 2004 Establishe d Capital Site Building Employees Investmen t Nov.12,199 3 0.5 M$ 5.89 Acres 51,100 Square feet 18 8 2.5 M$ P/W Motor Assembly AM T Established Capital Building Employees Jul.2,1997 0.5 M$ 17.8 Acres 60,000 Square feet 142142 AA C AMT AAC ANC North Carolina ASMO North Carolina, Inc Capital Establishe d Process P/W Motor Assy Pinch Sensor Assy ASMO Appalachian Corporation Automotive Motors of Thomasville 1.0 M$ Investmen t Mar.29,198 8 42 M$ 130 M$ * ADI Business Planning/Rita Madsen

6 6 of 11 ANC BUSINESS Sales By Motor Type Sales By Car Maker (Group) Business Planning/Rita Madsen

7 7 of 11 Actual Sales by Motor Type (as of FY2003 end March 31, 2004) Business Planning/Rita Madsen

8 8 of 11 FY2004 Planned Sales Breakdown Business Planning/Rita Madsen

9 9 of 11 Total Sales by Car Maker Group (Actual Fiscal Year 2003 & Planned 2004) Business Planning/Rita Madsen

10 10 of 11 ANC Total Actual Sales by Car Maker (as of FY03 end March 31, 2004) Business Planning/Rita Madsen

11 11 of 11

12 12 of 11 ASMO North Carolina, Inc. 2004 –Air Quality Report Jan. – Dec., 2004 Agenda: 1. Roles and Current Activities: ANC, AMT,AAC 2. Air Quality Report - ANC 3. VOC Air Emissions: ANC 4. DENSO Reduced Use Chemicals (Table 4) Emissions:ANC,AMT,AAC 5. Energy Nat’l/ Propane/ Gas: ANC, AMT, AAC 6. ECOVISION 2005 Summary (1999-2004): ANC, AMT, AAC

13 13 of 11 X 80% Reduction of Total VOC Air Emissions. X 70% Reduction of DENSO Reduced Use Chemicals (Table 4). X 70% Reduction of all Landfill Waste. X 50% Reduction of Natural Gas / Propane Usage (CO2 Reduction) X 50% Reduction of Incoming One Time Use Packaging. X 25% Reduction of Water Usage. XISO14001: Maintain Certification. ECOVISION 2005 GOALS 2004 EHS GOALS X EPA/OSHA/DOT (Env/Labor/Trans.) - No Major Findings. X QS9000: No findings due to Environment / Health / Safety X Maintain Expense / Indirect Investment- Budgets ISO14001 Audit was Feb. 28 thru March 2, 2005 ANC / AMT / AAC – Received a total of 3 Minor Findings ANC / AMT / AAC – Received a total of 3 Minor Findings ISO14001 Audit was Feb. 28 thru March 2, 2005 ANC / AMT / AAC – Received a total of 3 Minor Findings ANC / AMT / AAC – Received a total of 3 Minor Findings KEYPOINTS & ACTIVITIES ASMO N.C, Inc. : EHS ROLES & CURRENT ACTIVITIES

14 14 of 11 ASMO N.C, Inc.: 2004 - Air Quality Report  In 2002, applied for Synthetic Minor Classification to Reduce Inspections & Costs. Est. Savings $8500/year  Air Permit # 6369R15 – New Air Permit Issued on 3/28/03  Air Permit # 6369R16 – New Air Permit Issued on 2/03/04 : K Blower Stator Line added to permit.  GS & K Blower Stator using charcoal filter instead of external exhaust due to potential of relocating stator lines. EPA LIMIT

15 15 of 11 New Goal: 80% Reduction of ANC Total VOC Air Emissions 2nd Qtr. 2001: Due to Koshu, Paint line modified racks were modified, thus reducing spacing on line, improve productivity eliminated need for 2 nd Shift. 2002 to 2003: 31 to 28 tons, Slight change in VOC tons. 2004: Added 7697 lbs propane usage to VOC’s Formaldehyde increased 200 lbs. BEFOREAFTER

16 16 of 11 RX-611RX-611 Substances/Products to be Reduced / Eliminated (Table 4): ANC New Goal : 70% Reduction in Toxic Chemicals TOYOTA BRAND DOES NOT CONTAIN CHEMICAL ELIMINATED Castle Brand FORM.-B BRAKE CLEANER In April 2003, Formaldehyde increased due to this added reported chemical in RX-611 Molding Compound. In 2004, changed Brake Cleaners. Castle Brand Contained PERCHLORO - ETHYLENE In 2004, Lead and Toluene usage continue to decline.

17 17 of 11 ANC, AMT, AAC - Natural Gas / Propane Usage: CO2 Emissions New Goal: 50% Reduction of Natural Gas Usage MAINTENANCE CUTS OFF SPACE HEATERS WHEN NOT IN USE SEMI-ANNUAL PM PERFORMED ON NAT’L GAS BOILERS & OVENS  2004 05 - Energy Committee searching for Gas Reduction Options.  Facilities looking at different Gas Suppliers.

18 18 of 11 VOC Air Emissions ASMO N.C., INC.: ANC, AAC, & AMT ECOVISION 2005 Summary Quantity of Each Item 1999 – 2004 DENSO “Table4”Landfill WastesOne-Time Use Packaging Water Usage* Natl Gas / Propane Usage (CO2) Energy : Electric (tons) (1000gals) (1000kwh)


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