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Ahmedabad-Visual Design Office Kolhapur-Mechanical Design Office Saki Naka – Die Manufacturer Lucknow- Soap manufacturer A Solid Modeling Fable
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Ahmedabad-Visual Design Input: A dream soap tablet Output: Sketches/Drawings Weights Packaging needs
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Soaps
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More Soaps
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Ahmedabad (Contd.) Top View Front View Side View
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Kolhapur-ME Design Office Called an expert CARPENTER Produce a model (check volume etc.) Sample the model and produce a data- set
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Kolhapur(contd.)
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Connect these sample- points into a faceting Do mechanical analysis Send to Saki Naka
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Saki Naka-Die Manufacturer Take the input faceted solid. Produce Tool Paths Produce Die
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Lucknow-Soaps Use the die to manufacture soaps Package and transport to points of sale
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Problems began… The die degraded in Lucknow The Carpenter died in Kolhapur Saki Naka upgraded its CNC machine The wooden model eroded But The Drawings were there!
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So Then…. The same process was repeated but… The shape was different! The customer was suspicious and sales dropped!!!
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The Soap Alive !
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What was lacking was… A Reproducible Solid- Model. Surfaces defn Tactile/point sampling Volume computation Analysis
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The Solid-Modeller Modeller Operations Representations
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The mechanical solid-modeller Operations Volume Unions/Intersections Extrude holes/bosses Ribs, fillets, blends etc. Representation Faceted Solid Cloud of Points STEPP Boundary-Rep (b-rep).sldprt
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Examples of Solid Models TorusLock
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Even more examples Slanted Torus Bearing
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Examples (Contd.) Solid Model of an Ice-Cream Machine
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Sample Representations
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Other Modellers-Surface Modelling
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Chemical Plants Design Rules -process rules -tolerances Civil-Mechanical Co-Design -facility design -accessibility -safety
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Chemical plants (contd.)
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Chemical Plants (contd.)
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Advanced Surface Modelling Human Cortex Manual Surface Sampling,/ model consists of 24,000 planer facets
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Advanced Surface Modelling (Contd.) The above surface model was created by using the software tool (Nuages) by Bernard Geiger Voxel based re-construction shows the surface decimated to about 22500 vertices and 45000 triangles
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Our Course-Theory Topology-combinatorial entities and their relationships Geometry- parametrizable entities and their representations Operations- some of them and their implementations source:www.cse.iitb.ac.in/~sohoni CAGD course notes
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Our Course-Applications Basic solid-modelling Design Trees and re-parametrization MIL (B-rep) and geometry
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Course Schedule Time AM PM Day 1 SM-Fable.pptSM- Primer.ppt SM- Practical Tutorial 3d Day 2 SMInternals. ppt Geometric- Topology Polynomial s.pdf Tutorial polynomials Day 3 Curves.pdfSurface.pdfApplication I Tutorial Curves and Surfaces Day 4 Spline.pdfOperation. pdf Application II Tutorial Opns/Cons. Day 5 Construction. pdf Wrap-UpApplication III TEST
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Contents I SM-FableMotivate SM, examples SM and structure of SM SM-PrimerPractical introduction to an SM SM-InternalsKernel/Husk dichotomy. Entities-face/edge/co-edge. Topology and applications Geometry- Topology The two-tier representation. Parametric vs. Implicit. Sample parametrizations, trim curves PolynomialsPolynomials and the approximation problem, lagrange interpolation, and the bernstein base CurvesThe construction of Bezier-Bernstein curves, control polygons, end calculations, elevation SurfacesThe 2d analogue of bernstein. Tensor-product surfaces, end conditions
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Contents II SplinesThe piece-wise polynomial paradigm, knot insertion and evaluation OperationsTheNewton/Raphson Solver, the projection problem, intersections ConstructionsThe constructor, intersection curves, extrudes, blends
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