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OPSM 301 Operations Management
Koç University OPSM 301 Operations Management Class 18: Location (Chapter 8) Zeynep Aksin
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Drivers of Supply Chain Performance
Efficiency Responsiveness Inventory Transportation Facilities Information Supply chain structure Drivers
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The Logistics Network The Logistics Network consists of:
Facilities: Vendors, Manufacturing Centers, Warehouse/ Distribution Centers, and Customers Raw materials and finished products that flow between the facilities.
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Customers, demand centers sinks Field Warehouses: stocking points Sources: plants vendors ports Regional Warehouses: stocking points Supply Inventory & warehousing costs Production/ purchase costs Transportation costs Transportation costs Inventory & warehousing costs
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Decision Classifications
Strategic Planning: Decisions that typically involve major capital investments and have a long term effect 1. Determination of the number, location and size of new plants, distribution centers and warehouses 2. Acquisition of new production equipment and the design of working centers within each plant 3. Design of transportation facilities, communications equipment, data processing means, etc.
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Decision Classifications
Tactical Planning: Effective allocation of manufacturing and distribution resources over a period of several months 1. Work-force size 2. Inventory policies 3. Definition of the distribution channels 4. Selection of transportation and trans-shipment alternatives
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Decision Classifications
Operational Control: Includes day-to-day operational decisions 1. The assignment of customer orders to individual machines 2. Dispatching, expediting and processing orders 3. Vehicle scheduling
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Competitive Imperatives Impacting Location
The need to produce close to the customer due to time-based competition, trade agreements, and shipping costs The need to locate near the appropriate labor pool to take advantage of low wage costs and/or high technical skills Article from Financial Times 3
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Site selection and Location
Short-term focus Accessibility of consumers and workers “Cost” driven decision Location stability Long-term market position Strategies for back-office operations
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Facility Location Location decisions are made for facilities that produce and deliver both products and services Both quantitative and qualitative factors can be important to location decisions Several levels of quantitative analysis are possible Cost comparisons Break-even analysis Linear programming
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Locational Factors Proximity to Customers Business Climate Total Costs
Infrastructure Quality of Labor Suppliers Other Facilities Free Trade Zones Political Risk Government Barriers Trading Blocs Environmental Regulation Host Community
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Characteristics of a Good Location
Proximity to target market Residences, hospitals, schools, offices, airports, military bases Proximity to destination points Malls tourist attractions, anchor stores Ease of access Proximity to competition Proximity to other units of the same type Problem: accurate identification and trade-offs
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Demand Sensitive Services
Solution Techniques: Informal judgment Factor Rating Regression Case: La Quinta Hotels - Regression based site selection
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Location Evaluation Methods
Factor-rating method Locational break-even analysis Center of gravity method Transportation model
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Factor-Rating Method Most widely used location technique
Useful for service & industrial locations Rates locations using factors Tangible (quantitative) factors Example: Short-run & long-run costs Intangible (qualitative) factors Example: Education quality, labor skills
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Steps in Factor Rating Method
List relevant factors Assign importance weight to each factor (such as 0 – 1) Develop scale for each factor (such as 1 – 100) Score each location using factor scale Multiply scores by weights for each factor & total Select location with maximum total score
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Demand Sensitive Service Facility Location
Factor Rating example Item Scale Multiplier Income of neighborhood Proximity to shopping centers Accessibility Visibility Traffic
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Demand Sensitive Service Facility Location
Factor Rating Example Buyukdere Etiler Bostanci Beyoglu Income 4 8 10 6 Shopping 2 7 Access 1 9 Visibility Traffic 3 5 Buyukdere 3.15 Etiler 8.00 Bostanci 9.20 Beyoglu 5.10 Score
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Cost-Volume Analysis Fixed and variable costs for four potential locations: Location Fixed Cost Variable A B C D $250,000 100,000 150,000 200,000 $11 30 20 35
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Cost-Volume Analysis $(000) 800 700 600 500 400 300 200 100 D B C A 2
D B C A A Superior C Superior B Superior 2 4 6 8 10 12 14 16 Annual Output (000)
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Center of Gravity Method
Finds location of single distribution center serving several destinations Used primarily for services Considers Location of existing destinations Example: Markets, retailers etc. Volume to be shipped Shipping distance (or cost) Shipping cost/unit/mile is constant
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Center of Gravity Method Steps
Place existing locations on a coordinate grid Grid has arbitrary origin & scale Maintains relative distances Calculate X & Y coordinates for ‘center of gravity’ Gives location of distribution center Minimizes transportation cost
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Center of Gravity Method Equations
X Coordinate dix = x coordinate of location i Wi = Volume of goods moved to or from location i diy = y coordinate of location i Y Coordinate
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Example: retail stores
Store Location No of containers shipped/month Location A Location B Location C Location D Location E Location F
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Remarks Geographic center is not equal to the cost center
Define distance concept carefully
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Hotelling’s
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Hotelling’s: round 1 A B
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Hotelling’s: round 2 A B
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Hotelling’s: round 3 B A
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Hotelling’s: final configuration
B
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Conclusion Why is McDonalds always next to Burger King? Gloria Jeans next to Starbucks? Remember that others can move when you are planning locations In general: dynamics of competitive location matter
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