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Published byKerry Morris Modified over 9 years ago
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CatLiq- Catalytic Hydrothermal Liquefaction Process from Pilot Scale to Demo Scale
MEHMET UNSAL, HAYDAR LIVATYALI, PARVANA AKSOY, SERHAT GUL, ALPER ONOGLU International Congress and Expo on Biofuels & Bioenergy August 25-27, 2015 Valencia, Spain
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Our Team Altaca Energy is an alternative energy company who owns all the intellectual rights of the CatLiq® technology. TUBITAK Marmara Research Center Energy and Environment Institutes conduct the laboratory analyses and support the project as technical consultant in process and equipment design. Bogazici University Chemical and Mechanical Engineering Departments contribute to the project as a consultant in reaction engineering in process in Turkey
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Lab Scale Plant
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LAB-SCALE PLANT Conditions Supercritical water Reaction time
~30 minutes Feedstocks All kinds of biomass, wet feedstocks, no drying required, 60 kg/h Chemistry Reactive water, like acetone solvent, deoxygenetion as carbondioxide Products 45% biocrude oil (%w on feedstock, dry basis),25% gas, 20% unconverted carbon, 10% soluble organics in water phase. Thermal efficiency 70-90% CATLIQ OIL ANALİZLERİ VE PROSES OPTİMİZASYONU
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Scale-up Hyrarcy Flow diagram Mass and energy balance Process simulation and equipment design CFD Mechanical design Stress analysis
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Block Diagram
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Heat exchangers, H/E-1 Pressure 250 bar Temperature from 80 to 341 C
36 of Tube-in-tube Designed by ASME div. 2 Sec.VIII Pre-reaction is formed.
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Heat exchangers, H/E-2 P= 250 bar T=341 to 380 C 24 of shell-tube
Designed by ASME div. 2 Sec.VIII
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Wow! Flange… H/E-3
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Heat exchangers, H/E-3 P= 250 bar T=341 to 400 C Shell-tube Final-H/E
Molten salt Designed by ASME div. 2 Sec.VIII
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Heat exchangers, H/E- 4, 5 Heat recovery Steam production
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Reactors
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Reactors Solid catalyst, its formula is belongs to Altaca P= 250 bar
T=400 C Shell-tube Molten salt Designed by ASME div. 2 Sec.VIII
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Power central, 4 MWth
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Conclusions There is so many works to be done
The start up scenario will be written The start up will be began and finalized From start up to steady-state phase Optimization for some values Dream project is an Catliq industrial scale design and manufacture finally
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Thank you for your interest
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