1. Flex Cam – Compact Cam Applications

2. Flex Cam – Example 1

3. Flex Cam – Upwards Cam Piercing Piercing operations in various negative angled directions Four 40kN Flex Cams in operation with mechanical pads

4. Flex Cam – Example 2

5. Flex Cam – Driver to Cam ratio Problem No room for driver and 1:1 motion not possible. Parts with and without holes are needed. Solution Power units 40kN stroke 25 and Cam units 15kN stroke 50 are used. A movable driver for Power units are used. Production rate 100,000 / year

6. Flex Cam – Example 3

7. Flex Cam – Cam Piercing 2x HCP040-25 + 4x CC015-24 Production rate 70,000 / year HCP040-25 + 2x CC015-24 Production rate 500,000 / year

8. Flex Cam – Example 4

9. Flex Cam – Cam Piercing 2x HCP015-60 + 2x CC015-49 + 2x Quick Coupling

10. Flex Cam – Example 5

11. Flex Cam – Cam Piercing HCP040-60 + CC040-49 Upwards piercing using panel fixture instead of die casting

12. Flex Cam – Example 6

13. Flex Cam – Multi-direct. piercing HCP040-60 + 3x CC015-49 Multi-directional cam piercing in wheel opening, rear fender

14. Flex Cam – Example 7

15. Flex Cam – Cam Crimping HCP090-60 + 8x CC040-24 Compact Cams being used to attach blades around extruded aluminium

16. Flex Cam – Example 8

17. Flex Cam – Cam Cutting HCP090-110 + 2x CC040-99

18. Flex Cam – Example 9

19. Flex Cam – Upwards Cam Piercing HCP090-35 + CC090-24 Compact Cam being used to pierce two holes

20. Flex Cam – Example 10

21. Flex Cam – Upwards Flanging Flange3x HCP090-35 Door inner panel, upwards flanging 3x CC 090-24 (flange mount)

22. Flex Cam – Upwards Flanging Door inner panel, upwards flanging

23. Flex Cam – Example 11

24. Flex Cam – In-die Clinching First: Compact Cam moves the ”die” into position (not showed) Outer position during the clinching Second: Compact Cam moves the ”clinching punch” to make the operation Result

25. Flex Cam – In-die Clinching Power Units Compact Cams

26. Flex Cam – In-die Clinching Two operations beforeOne operation today Production6,000 refrigerators/day (1.3 million/year) Tool cost200,000 USD/each (right+left) Cost reduction4-500,000 USD/ year (handling+bending operation) Additional cost reduction500,000 USD (less panel thickness, 0.48 to 0.43 mm) Pay-off timeMax one year Total cost reduction 1 million USD/year +

27. Flex Cam – Example 12

28. Flex Cam – Postforming & Calibration Front fender Calibrate “wing point” Skoda Project Oktavia Op. 60 and 70 post forming and calibrate tool Tool no.: V3-687-10889/890

29. Flex Cam – Postforming & Calibration Compact Cams CC015-49 + CC040-49 as filler and forming calibration Cam bleeding outside the tool Force Cylinder HCF015-25 for locking function Mech. stop

30. Flex Cam – Postforming & Calibration 1 2 3

31. 1 2 3 Principal of cam locking function Mech. stops HCF015-25 CC 015-49 CC 040-49 Flex Cam