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Published byChristine Parrish Modified over 9 years ago
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Clam Lake E n g i n e e r i n g Vassar Tree Shear Project
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Clam Lake E n g i n e e r i n g Clint Cosgrove Clint Cosgrove Matt Lemmons Matt Lemmons Lance Klement Lance Klement Kevin Taylor Kevin Taylor CL Am La Ke
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Vassar Equipment Family Owned Family Owned Located in Perkins Located in Perkins Vast Array of Products Vast Array of Products
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Tree Shears Simple Simple Effective Effective Safe Safe
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Current Design Vassar currently offers 7, 10, 12, & 16” tree shears Main focus is on 10” (SS-4) Main frame is ½” steel plate No rotation Blades not flush with the ground
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History of Customer Service Rigorous testing at demonstrations Shears withstand much abuse by customers Vassar believes in their product, 2/3 cost reimbursement for trade-in upgrades Very few failures
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Customer Requirements Frame Rotation Manual Rotation Flush Cutting Blades sitting on floor Customer appeal
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Customer Requirements New Features Simplified Frame Less parts Reshaping frame to align cylinders with blades
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Customer Requirements Limitations 10 inch tree shear weight under 1100 lbs. Brush guard remain intact Withstand 3000 psi hydraulic pressure
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Engineering Specifications Dimensions Allow a 10 in tree to fit between blades Length of implement must be minimized Height of the frame remains the same
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Engineering Specifications Forces shearing forces on the tree from hydraulic rams and impact forces 40,000 lbs. from rams impact loading of 14,000 lbs.
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Engineering Specifications Other Considerations Weight Angle of rotation User-friendly?
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Patent Searches Most patents cover industrial logging implements Attention is on gripping the tree Others covered boom-mounted shears These designs were more like “loppers”
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Patent Searches Design uses oscillatory movement Cylinder placement and frame shape are much different Contains a C-shaped frame Patent is for blade angle, also does not sit flush with ground
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The Competition Dymax Inc. Only uses one shear blade May make non-uniform cuts Mount is not the same Skid Steer Solutions Only uses one shear blade Rotational, but with hydraulics No known patents
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The Competition Grace Manufacturing Frame is not curved Hydraulic cylinders close to 45 o No rotation No patents pending
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Cost Materials Materials Manufacturing Manufacturing In House/ Send Out In House/ Send Out
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User Friendliness Regular Use Regular Use Maintenance Maintenance
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Strength Cutting Cutting Impact Impact Fatigue Fatigue
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Considerations for Rotation Requirements Requirements –Low Rotational Speed –Must Support the Shear Weight –Low Cost –Easily Manufactured
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Considerations For Rotation Hydraulic/Electric Rotation Hydraulic/Electric Rotation –Rotation with a hydraulic cylinder Rotation with a rack and pinion Rotation with an lever arm –Rotation with a hydraulic/electric motor * All require more than one hydraulic circuit Rotation by hand Rotation by hand
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Possible Designs-Rotation Mechanism Bearings Bearings –Expensive –Require Low Tolerances Drive Rollers Drive Rollers –Low DOM Tubing DOM Tubing –Almost Unlimited Amount of Sizes –Appropriate Wall Thickness –Cost Effective
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Possible Designs-Frame Four Piece Frame Four Piece Frame –Less Parts –Max Cylinder Force –Manual Rotation
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Possible Designs-Frame Three Piece Frame Three Piece Frame –Less Parts –Maximum Cylinder Force –Flush Cut
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Acknowledgements The Vassar Company The Vassar Company Larry Kimmel and Jack Vassar Larry Kimmel and Jack Vassar Dr. Paul Weckler Dr. Paul Weckler H. Clay Buford, P.E. H. Clay Buford, P.E. Wayne Kiner Wayne Kiner
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