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TAE8-10R-T +HS 889 72” 60” TAE8-10R-T +HS 890 TAE8-12R-T +HS 854 12” 84” 814 TAE8-38R-T +HS MAIN TRUNK TAE8-14R-T +HS 887 36” 12” 6” TAE8-14R-T +HS 800 TAE8-10R-T +HS 866 818 TAE8-10R-T +HS 48” 72” 36” 863 TAE8-10R-T +HS 888 TAE8-14R-T +HS 6” 24” 9” HEATSHRINK TUBING PIECE ON END MAIN TRUNK TITLE: MODEL: DATE: REV. NO.: DRAWING NO.: MRP#: 1002013 BOND HARNESS 30 MS PILOT 06/18/02 3 PACER MARINE ENGINEERING, INC. 1555 APEX RD. SARASOTA, FL 34240 PAGE NO.: 1 of 2 THIS DRAWING IS THE PROPERTY OF PACER MARINE ENGINEERING, INC. SARASOTA, FL. ALL RIGHTS ARE RESERVED. THIS DRAWING AND INFORMATION CONTAINED MAY NOT BE COPIED OR DISCLOSED TO OTHERS WITHOUT THE WRITTEN PERMISSION OF PACER MARINE ENGINEERING, INC. 851 TAE8-38R-T +HS 24” 852 TAE8-38R-T +HS #1#2#3#4#5#6 REV.1 6/1/01: changes per Bob W. REV.2 8/8/2001: ADDED FUEL FILL WIRE REV.3 6/17/02: NEW CONFIGURATION w/ C-TAPS. ADDED NEW WIRES, DELETED OTHERS. CHANGED WIRE LENGTHS ON MOST. ATTACH AND COVER WITH HEATSHRINK IN THE NUMBERED ORDER SHOWN! THOMAS & BETTS “C” TAPS MODEL #54730 “PINK” MODEL #54740 “ORANGE” RELEASED BY: MAR 23, 2006
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TITLE: MODEL: DATE: REV. NO.: DRAWING NO.: MRP#: 1002013 BOND HARNESS 30 MS PILOT 06/18/02 3 PACER MARINE ENGINEERING, INC. 1555 APEX RD. SARASOTA, FL 34240 PAGE NO.: 2 of 2 THIS DRAWING IS THE PROPERTY OF PACER MARINE ENGINEERING, INC. SARASOTA, FL. ALL RIGHTS ARE RESERVED. THIS DRAWING AND INFORMATION CONTAINED MAY NOT BE COPIED OR DISCLOSED TO OTHERS WITHOUT THE WRITTEN PERMISSION OF PACER MARINE ENGINEERING, INC. ATTACH WITH TIE WRAP 861 TE8-10R 168” HEATSHRINK TUBING PIECE ON END 102” MAIN TRUNK TAE8-10R-T +HS 878 862 TE8-10R ATTACH WITH TIE WRAP 168” 855 TAE8-10R-T +HS 883 TAE8-10R-T +HS 48” 60” 876 TAE8-10R-T +HS TAE8-10R-T +HS 859 TAE8-10R-T +HS 858 60”48” TAE8-10R-T +HS 875 24” 36” TAE8-10R-T +HS 879 TAE8-10R-T +HS 881 72” TAE8-38R-T +HS 857 12” MAIN TRUNK 856 TAE8-38R-T +HS 12” COIL & ATTACH WITH TIE WRAP 15” 849 TAE8-38R-T +HS 48”42”36”24”16”9” #7 #8 #9#10#11#12#13#14 TAE8-10R-T +HS 884 TAE8-38R-T +HS 882 RELEASED BY: MAR 23, 2006
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USE INK PEN TO MARK WIRE DO NOT USE “SHARPIE” MARKER!! STEP 1 CUT “WINDOWS” IN THE INSULATION, AS SHOWN. USE ROTATING CABLE STRIPPER AND BOX KNIFE WITH NEW BLADE. BE CAREFUL NOT TO NICK WIRES!!! TOTAL LENGTHS, MEASURED FROM CABLE / TABLE EDGE. 2” 1 ¼” 2”1 ¼” 2”1 ¼” #1#2#3#4#5#6#7#8#9#10#11#12#13#14 2”7”13”19”39”63”71”76”88”92”112”148”190”238” 242” SECURE CABLE EDGE AT TABLE EDGE WITH TABLE PIN AND TIE WRAP STEP 2 CUT EPOXY SHRINK TUBING: 14 PIECES PER HARNESS ¾” DIA. × 3” EXACT RELEASED BY: MAR 23, 2006
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1” STEP 3 PAGE 1 OF 2 STRIP ENDS AS SHOWN, FOR THE FOLLOWING BREAKOUT WIRES: FOR EASY STRIPPING, USE BLUE-HANDLED RG-59 COAX STRIPPER (w/ STRIP DIE #LB-743) USE C-TAP #54730 “PINK” (END WITH RING TERMINAL) RELEASED BY: MAR 23, 2006
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1 ¾” STEP 3 PAGE 2 OF 2 STRIP ENDS AS SHOWN, FOR THE FOLLOWING BREAKOUT WIRES: FOR EASY STRIPPING, USE BLUE-HANDLED RG-59 COAX STRIPPER (w/ STRIP DIE #LB-743) USE C-TAP #54740 “ORANGE” (END WITH RING TERMINAL) RELEASED BY: MAR 23, 2006
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STEP 4 POSITION WIRES BEFORE CRIMPING YOU MUST DO EACH CRIMP IN THE NUMBERED ORDER SHOWN ON THE DRAWING, BEGINNING WITH #1. YOU MUST SLIDE A HEATSHRINK PIECE ON BEFORE CRIMPING EACH BREAKOUT SPLICE #6 IS SHOWN BELOW. REPEAT INSTRUCTIONS FOR ALL OTHERS FRONT VIEW BEFORE CRIMPING OPEN SEAM EPOXY SHRINK TUBING LOCATED ON LEFT SIDE OF SPLICE #6 LEFT EDGES OF INSULATION AND C-TAP ALIGNED TOGETHER INSULATION OF 8 AWG PUSHED AGAINST RIGHT EDGE OF C-TAP C-TAP SIDE VIEWS BEFORE CRIMPING ONE-WIRE SPLICE C-TAP #54730 “PINK” TWO-WIRE SPLICE C-TAP #54730 “PINK” THREE-WIRE SPLICE C-TAP #54740 “ORANGE” RELEASED BY: MAR 23, 2006 MRP # 1002013 30MS PILOT BOND HARNESS
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STEP 5 POSITION C-TAP INTO TOOL. CRIMP. FACE THE CRIMP TOOL TOWARD YOU PINK LOCATION OF SEAM (SIDE VIEW) 1-WIRE SPLICE 2-WIRE SPLICE CRIMP ALL SEGMENTS APPEARANCE AFTER CRIMP FRONT VIEW PINK ORANGE 3-WIRE SPLICE C-TAP #54740 “ORANGE” 1- WIRE SPLICE C-TAP #54730 “PINK” 2-WIRE SPLICE RELEASED BY: MAR 23, 2006 MRP # 1002013 30MS PILOT BOND HARNESS
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STEP 6 CENTER HEAT SHRINK TUBING OVER SPLICES BEFORE MELTING, AS SHOWN!! LINE UP EDGE OF HEATSHRINK TUBING WITH PEN MARK, THEN MELT TUBING REMOVE TIE WRAP AFTER TUBING HAS COOLED TERMORARILY SECURE 8 AWG WIRES WITH TIE WRAPS MEASURE 1 ½” FROM CENTER OF SPLICE MARK WIRE WITH INK PEN 3” EXACT 1 ½” 3” EXACT 1 ½” C-TAP #54730 “PINK” C-TAP #54740 “ORANGE” RELEASED BY: MAR 23, 2006 MRP # 1002013 30MS PILOT BOND HARNESS
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