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Exaquantum Road Map
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First formal release May 2000
Company History Yokogawa acquired Marex Technology in 1997 for their knowledge and experience in respect to Process Information Management Systems Marex Technology has over 25 years experience in real-time information systems Principle goal was to develop a next generation Historian for the Yokogawa Corporation world-wide Designs where produced for a new historian with development commencing during 1998 First formal release May 2000 Research and development continues to keep pace with the latest technologies with each new release providing increased benefits to our Customers Exaquantum Road Map
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Exaquantum Design Background Information
To be the next generation business intelligent PIMS product To take advantage of new and emerging technologies To reduce typical PIMS engineering configuration by 60% To provide a fully integrated single vendor Yokogawa solution for the DCS and PIMS To provide a reliable, resilient business critical software solution (distributed, high availability) Exaquantum Road Map
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Brand new design – no legacy system technologies
Design Goals Brand new design – no legacy system technologies Utilising the latest Microsoft technologies in order to ensure future proofing SQL Server Application integration based upon DCOM Open interfaces – ODBC, OLE DB, OPC, etc. Embracing open and de-facto industry standards OPC (DA 2.x, A&E 1.x, HDA 1.1, Batch 1.0, Data Browsing) Microsoft technology Fully Integrated with current Microsoft operating systems Seamless Integration with Yokogawa Control Systems User friendly and User Centric Low cost of Ownership Exaquantum Road Map
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UK based GMSC (Global MES Solution Centre)
Development Strategy UK based GMSC (Global MES Solution Centre) Fully integrated with Tokyo to ensure maximum integration and reuse of existing techniques and technologies Development team consisting of experienced software developers with skills encompassing: Database Design – real-time and historical OPC based Real-time communications Application Integration Web based tools Human Interface design Complimented by additional development teams in Tokyo (YHQ) and the United States (USDC) Target to produce at least one major functional release each year with additional interim releases Exaquantum Road Map
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Customer Focused Development
All new developments are based upon existing and new Customer requirements – you talk, we listen, we deliver! Exaquantum Road Map
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Development Performance to Date
Exaquantum Release Dec 2001 – Major Enhancements Release Nov 2002 – Major Enhancements Release Sept 2003 – Major Enhancements Release 2.04 March 2004 – Minor Enhancements Release 2.10 November 2004 – Major Enhancements Exaquantum/SER (Sequence of Events Recorder) Release 1.01 July 2003 – First Release Exaquantum/Batch Release September 2003 – First Release Release December 2004 – Major Enhancements No other competitive product attracts this level of investment and development! Exaquantum Road Map
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Future Development Plans
Exaquantum Release Q 2005 – Major Enhancements Exaquantum/SER Release Q 2005 – Major Enhancements Exaquantum/Batch Release Q 2005 – Major Enhancements LTTH is a release for the long term trend for HIS stations Exaquantum Road Map
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We have exceeded our target plans for one major release per year
Development Summary We have exceeded our target plans for one major release per year Future plans show continued commitment to Product enhancement and development Customers investing in Exaquantum can be assured of having made an investment in a platform that will continue to attract more investment than comparable solutions Yokogawa users will continue to benefit from unified development of both their control (CS 3000) and information Systems (Exaquantum) providing superior support and maximised integration Exaquantum Road Map
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Yokogawa Marex is a Certified Microsoft Partner
Quality Standards Development environment utilises the latest tools for software development All activities carried out under the auspices of ISO 9001:2000 & TickIT quality procedures Products subjected to same System Quality Assurance regime as used for other Yokogawa Products by a separate department in Tokyo (SysQA) Yokogawa Marex is a Certified Microsoft Partner Exaquantum Road Map
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Product Overview Exaquantum Road Map
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Exaquantum: Unique Features
Equalisation with Yokogawa DCSs Single point of configuration with Yokogawa DCSs Event Driven Architecture Utilises all facets of OPC Technology Data Quality retained throughout Exaquantum Aggregations form part of Tag Data structure Tags organised in User Defined Hierarchical Folders Database organised in Plant Hierarchy Format Role Based User Views Production Calendar based aggregations and reports CS 1000/CS 3000 Graphic import capability Exaquantum Road Map
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One client can display data from many Exaquantum servers
Multi-server support One client can display data from many Exaquantum servers Exaquantum/Explorer Client Ethernet Server-A Server-B Exaquantum/PIMS (Server) User role based Name Space Each user role can have separate namespace plant view Easy to use Secure access control Ethernet Exaquantum Road Map
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History Data Catch-up Exaquantum Server Down Recover Exaquantum Server
Exaquantum/Explorer (Client) Down Recover Ethernet Exaquantum Server Time Run Exaquantum/PIMS (Server) Data recover Ethernet Data Catch-up Exaopc HDA Server Exaquantum Road Map
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Released with the following functionality:
Release Features Released with the following functionality: Cross-server calculations Historian Scalability Limited Re-calculation of aggregated values Trend performance improvements Network configuration enhancements Exaquantum OPC DA Server for SAPODA, the SAP OPC client OPC Data Recovery Tool Exaquantum Road Map
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Web User Interface (IE 6) MSI Installation (Client)
Release Key Features Web User Interface (IE 6) MSI Installation (Client) Windows XP & Office XP Improved Audit trail Alarm and Event enhancements CENTUM CS 1000/CS 3000 DCS Graphic conversion tool Convert DCS graphics to Exaquantum/Explorer and Exaquantum/Web graphics Exaquantum Road Map
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Exaquantum/Web server
Web Enabled using .NET Intranet/ Internet Exaquantum/Web server (Windows 2000/2003) Display Components: Trend Data Entry Grid Alarm & Event Graphics Excel add-in Ethernet (Intranet) Exaquantum/PIMS (Server) Web-Browser (IE6) Ethernet OPC Workstation Yokogawa DCS Exaquantum Road Map
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Exaquantum/Web Graphic Display (1)
Exaquantum Road Map
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Exaquantum/Web Graphic Display (2)
Exaquantum Road Map
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Exaquantum/Web Trend Display
Exaquantum Road Map
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Exaquantum/Web Alarms & Events Display
Displayed in Milliseconds! Exaquantum Road Map
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Exaquantum/Web RBNS Display
Exaquantum Road Map
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CS 1000/CS 3000 Graphic Converter
Exaquantum/Explorer (Client) Explorer Document file Ethernet SVG Graphic Converter SVG Graphic file Exaquantum/PIMS (Server) Features: Style sheets can be configured for conversion modifications including the insertion of navigation buttons Supports parameterization Support report time Tag bindings are transferred CS 1000/3000 graphic/PXD can be used as source for the Exaquantum/Explorer graphic editor CS3000 HIS Ethernet CENTUM Graphic file Exaquantum Road Map
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Current Release 2.10 Features
Ad hoc user defined aggregations in Excel Simplified archiving and disk space management History catch-up following network failures Windows 2003 Server Office 2003 Improved client performance Trend Performance Improvements Historian performance enhancements Write efficiency Archiving Exaquantum Road Map
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Current Release 2.10 Features (Continued)
Web security enhancements RBNS Security Users can be assigned Write access to individual RBNS views Allows Operators to see all plants but only have write access to selected plants Gives users greater flexibility in the deployment and support of RBNS installations Improved Diagnostic Tools Single Server support for 100,000 tags per server Template import/export tool OPC Reference data can updated automatically Licensing Improvements Exaquantum Road Map
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Current Release 2.10 Features (Continued)
Improved Diagnostic Tools: Helps Yokogawa provide fast, reliable system support Automatically collects a range of data Customers receive more responsive and accurate responses to support queries Exaquantum Road Map
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Data Compression (with no loss of process information)
Beyond Release 2.10 Data Compression (with no loss of process information) Bulk Data Writing tool (Option) 64 bit server Microsoft operating system SQL Server 2005 Exaquantum Road Map
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Batch Plant Information Management System
Exaquantum Road Map
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Introduction to Exaquantum/Batch
Evolution from Exaquantum PIMS Batch Plant Information Management for Pharmaceutical and other batch process industries Performs the following Batch functions: Reporting Analysis Essential and integral part of the Yokogawa Batch Solution Portfolio Business focused, not process focused Exaquantum Road Map
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Philosophy for Exaquantum/Batch Design
To be the next generation business intelligent Batch product To take advantage of new and emerging technologies To reduce typical Batch engineering configuration by 95% (with Automatic Batch Data Collection) To provide a fully integrated single vendor Batch solution to the customer Web based User interface OPC Batch 1.0 compliant – the FIRST!! Batch History Catch up supported Exaquantum Road Map
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Supports Yokogawa and Non Yokogawa Batch Systems
Exaquantum/Batch Supports Yokogawa and Non Yokogawa Batch Systems Designed for Low Total Cost of Ownership Based upon S88 models & terminology Tightly coupled with CS 1000 & CS 3000 Batch Web based user interface Standard displays Built in analysis functions Powerful reporting package included Designed for regulated environments – 21 CFR Part 11 Capable Purpose of the meeting Demonstrate E/B Collect data Print report Historical batch data Batch Trend E/B currently in test Demo system does not have every function enabled Some functions not fully optimized in this installation For example data collection is purposely slowed down for development purposes Batch data can be collected in < 1 sec., demo installation takes 3-5 minutes for debug purposes Exaquantum Road Map
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Sequence of Events Recorder
Exaquantum Road Map
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Exaquantum/SER Key Functions
Sequence of Events Recording from disparate sources (DCS, PLC, ESD) via OPC Automatic Trip detection and report generation for trip analysis Thin client Web User Interface Evolution of Exaquantum Exaquantum Road Map
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Sequence of Events Recorder (1)
Objective To show Alarm and Event data from a number of sources in a time ordered manner To filter Alarm and Event data on all attributes Alarm and Event Collection Alarm and Event Collection from OPC sources Millisecond time resolution for storage (if supported by the OPC source) All sub systems/OPC servers and the SER server must be time synchronised Stored in SQL server database Archiving Alarm and Event group (as in Exaquantum PIMS) Exaquantum Road Map
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Sequence of Events Recorder (2)
Reporting Selection of a time range for view of Alarm and Events Filter based on all attributes stored in database (both fixed and custom from OPC) Select which columns to show/hide Result set can be saved to the file system (as XML) and reloaded at a later time Result set can be sorted on each column For example: Select events from t1 to t2 where OPCServer = “Plant One” And TagName LIKE “XXX01*” Exaquantum Road Map
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Sequence of Events Recorder (3)
Trip Detection Objective: To find out what happened in the plant leading up to and after a plant trip occurred Configuration Steps: Define the events received that are trip conditions. Define the pre and post period to collect tag and event data For example: Trip Name : Plant Shutdown Condition : When OPC server = “Plant One” and Source = “FCS0001” and Tagname = “XXXX001” and DataValue = “1” Exaquantum Road Map
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Thank You Exaquantum Road Map
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