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Published byGwendolyn Blair Modified over 9 years ago
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Accurate Response Technique that allows companies to match supply and supply in a uncertain environment
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Planning Environment Speculative – Predictable demand – Low-risk products Reactive – Unpredictable demand – High-risk products
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Accurate Response Approach Get as much as early market signals as you possibly can Slash order processing time through computerized ordering/processing system Reduce manufacturing lead time by pre-positioning raw material and components Utilize air freight, especially in the unpredictable demand during the reactive period
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Measure of Risk Mean of forecast Standard Deviation of forecast Range of forecast Forecasting error
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Why Inaccuracies in Forecast Increasing product variety – Leads to higher forecast errors Shorter product life cycle – Less demand history to base forecast Longer supply chains – Could imply production commitments have to be made earlier
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Difficulty in matching supply with demand No problem if we had perfect forecasts or perfect response, i. e we could make everything to order Scenarios at most companies: – “Reactive Capacity” decreases with time – Forecast improves with time Options: Forecast better, plan better, or “react to demand signals better. time
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Ingredients of Accurate Response Flexible manufacturing systems Reduced cycle time Be more resourceful in using demand indicators to improve forecast Institute a system of tracking forecast errors
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Ways to increase reactive capacity Reduce lead time – Transportation: use of air freight – Factory throughput: cellular/flexible manufacturing – Material: hold raw material inventory Obtain market information earlier – Use information technology – Identify demand indicators (i. e early write at Sports Obermeyer)
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