1. EDM Magnetic Shielding (WBS 5) and Magnets (WBS 6) B. Filippone and B. Plaster Caltech Internal Cost and Schedule Review February 11, 2004

2. Basic Magnetic Specifications DC Magnetic field of 1-10 mGauss with 0.1% uniformity over volume of measurement cell (50 cm x 12 cm x 7.6 cm) Compensated dressed spin field of ~0.1 Gauss at 1-10 kHz Time stability of < 10 -6 /sec

3. Present Magnetic Shielding Baseline Concept cos θ coil: r ~ 61cm; ℓ ~ 393cm 4K ferromagnetic shield: r ~ 61cm; ℓ ~ 400cm superconducting shield: r ~ 63cm; ℓ ~ 400cm 4-layer µ-metal shielding configuration [J. Boissevain]

4. Estimated WBS 5 Base Costs 300K ferromagnetic shields –Cylindrical µ-metal shields with end-caps; take baseline 62 mils Larry Maltin (President of Technical Products at Amuneal): –“…confident that we could engineer, fabricate, anneal, and install such a [sized] shield…” CIT Geophysics recently accepted delivery from Amuneal of ~1/3 EDM scale vertical 4-layer shield system Cost estimate with end caps: $610,000 for 4 ~12 month lead time (freight truck shipping) and will require some on-site assembly 4-layer structure estimated to weigh ~ 5.5 English tons For larger spacing between layers: $700,000

5. Shield Optimization r = 107cm, 111 cm, 114 cm, 118 cm (nominal design) r = 107cm, 115 cm, 125 cm, 135 cm r = 107 cm, 120 cm, 135 cm, 150 cm

6. Estimated Base Costs 4K ferromagnetic shield –Mu-metal does not work well at 4K –Cylindrical 20 mil thickness –Cryoperm option (proprietary alloy) Based on previous quotes r ~ 60cm, ℓ ~ 400cm: $60,000 –Metglas option (metallic glass – rapid solidification) Honeywell quote: $515/kg 20 mils thick will require ~70 kg → $40,000 Al cylinder support frame: $8,000 ~5 miles of 2-inch wide Metglas strips

7. Estimated Base Costs Superconducting shield –No experience yet –Pb sheet or cast Pb with Al frame Will require design & engineering efforts –Estimate: $100,400 Other Shielding: e.g. External “Room- sized” (3x7x5 m 3 )Fe/mumetal shield –Estimate for box-type shield: $75,000

8. Estimated Base Costs AC demagnetization circuit for the ferromagnetic shields –Demagnetizing prototype Cryoperm and µ-metal shields has proven to be difficult (need some R&D) –High-power, variable-frequency, programmable AC power supply: $25,000 –Demagnetization circuit supplies: $5,000 Technical/Engineering/Machining work at Caltech –Support for design engineer and machinist for assistance with integration of shielding with experiment –Estimated total labor costs: $100,500 Note: We did not include expenses related to materials/construction of support structures for the shielding (only for design engineering) (in WBS 12.4)

9. Total Costs Roll Up WBS 5: Magnetic Shielding 5.1 4-Layer Ferromagnetic Shield$1,001,09737% 5.2 Superconducting Shield$142,80040% 5.3 3K Ferromagnetic Shield$79,05622% 5.4 Other Shielding (e.g., “room-sized”)$100,44024% 5.5 Magnetic Penetrations$49,07542% 5 TOTAL$1,372,468 Contingency [Pre-Proposal: $581,000] Note: original 4 layer shield = $250,000 Difference from large increase in size due to spin dressing coils and upper cryostat shield

10. Price of Nickel impacts cost of  metal London Metal Exchange 1998-2005 ($/ton)

11. Proposed Schedule Personnel during construction phase (1.5 FTE): 1 faculty; 1 post-doc; 1 design engineer; 1 machinist; undergraduate student(s) and/or 1 graduate student Estimated Timeline (assuming funding available FY2007) 2007200820092010 Finalize shield design/geometry Finalize/integrate support structure Procure ferromagnetic shields Design/Construct superconducting shield Procure AC demagnetization equipment Install all magnetic shielding Install/test AC demagnetization circuit.....

12. Magnets to be constructed –cos θ coil for static field 1-20 mGauss DC field; ±0.1% spatial uniformity; 10 -6 temporal stability –Solenoid as “π/2 r.f.” 3 He and neutron spin-flip coil 0.1 mGauss AC field; 3.165 Hz; 1.58 second duration –Spin-dressing cos θ coils Field parameters to match 3 He and neutron precession frequency –3He spin holding coil (surrounds 3 He collection cell) Accompanying instrumentation needs –Highly-stable AC and DC power supplies –Mapping hardware and probes for field monitoring Labor costs (design engineering and machining/construction) and raw materials will comprise the core costs for WBS 6 –As opposed to mostly procurement costs for WBS 5 Magnets (WBS 6)

13. Basic B-Field Concepts x y 3 He spin holding coil

14. Estimated Base Costs Design and construction of static cos θ coil: $130,000 –~⅛-scale prototype already constructed at Caltech → have acquired experience with design and machining efforts Design engineering/integration labor costs: $20,000 Materials and supplies: $30,000 Machining/production labor costs: $80,000 –Assuming out-sourcing; in-house could lead to reduction Design and construction of “π/2 r.f.” solenoid: $20,000 –Solenoid → design and construction should be simpler (in principle) Design engineering/integration labor costs: $5,000 Materials and supplies: $10,000 Machining/production labor costs: $5,000

15. Estimated Base Costs Construction/integration of spin-dressing coils: $150,000 –Prototype AC cos θ coils to be built as part of the 2005-2006 R&D efforts at Caltech Design engineering/integration labor costs: $20,000 Materials and supplies: $50,000 Machining/production labor costs: $80,000 –Assuming out-sourcing; in-house could lead to reduction AC and DC power supplies: $85,000 –Require highly-stable power supplies and stabilization circuits DC power supply with accompanying stabilization circuit and control for the static cos θ coil: $30,000 Low-frequency AC power supply for “π/2 r.f.” spin-flip solenoid: $10,000 3He spin holding coil: $10,000 High-frequency AC power supply for spin-dressing coils: $20,000 Computer-controlled interface for all power supplies: $15,000 –Possibly coupled to AC demagnetization circuit in WBS 5

16. Estimated Base Costs Design &construction of 3He spin holding cos θ coil: $130,000 Design engineering/integration labor costs: $20,000 Materials and supplies: $30,000 Machining/production labor costs: $80,000 –Assuming out-sourcing; in-house could lead to reduction Mapping hardware and probes for (possible) in-situ real-time field monitoring: $80,000 –DC field profile independent of 3 He co-magnetometry –Appropriate tuning of AC fields Computer-controlled positioning/stepping hardware and readout (difficulties due to the cryogenic environment): $50,000 Engineering for integration: $10,000 Cryogenic 3-axis fluxgate magnetometers and probes: $20,000

17. Total Costs Roll Up WBS 6: Magnets 6.1 Constant Field cos θ Coil$173,34234% 6.3 r.f. Spin-Flip Coil$29,58734% 6.5 Spin Dressing Coils$202,28634% 6.7 3He cos θ holding coil$173,34234% 6.9 Field Monitors$120,98442% 6.2,6.4,6.6,6.8 Power Supplies$110,16020% 7 TOTAL$809,701 Contingency [ Pre-Proposal: $388,000 ] Difference due to adding Spin Dressing coils and 3 He holding coil

18. Proposed Schedule Personnel during construction phase (2.0 FTE): 1 faculty; 1 post-doc; 1 professional staff member; 1 design engineer; 1 machinist; 1 graduate student; undergraduate student(s) Estimated Timeline (assuming funding available FY2007) 2007200820092010 Finalize magnet parameters/geometry Construct/test static cos θ coil Construct/test “π/2 r.f.” spin-flip coil Construct/test spin-dressing coils Procure/test AC and DC power supplies Design field monitors Procure magnetometer/probes Install all magnets.....