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Fluidic Self Assembly For Active Matrix Displays Alien Technology Corporation.

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Presentation on theme: "Fluidic Self Assembly For Active Matrix Displays Alien Technology Corporation."— Presentation transcript:

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2 Fluidic Self Assembly For Active Matrix Displays Alien Technology Corporation

3 Objective:Change the rules of display manufacturing Objective: Change the rules of display manufacturing 4Simple interface 4Reduced system complexity 4Combined display and electronics manufacturing in one process 4Improved reliability (fewer interconnections) 4Non-breakable plastic 4Result: Reduced costApproach: 4Conventional silicon foundries to fab circuits 4Proprietary etching to form silicon NanoBlock TM IC’s 4Proprietary FSA™ process to distribute NanoBlock IC’s on flexible substrate 4Conventional roll-to-roll (web) display manufacturing. Alien Technology Flexible Displays

4 Technical Capabilities  Proprietary, patented process to separate electronics fabrication from display fabrication  Allows Alien to leverage existing foundries  Allows Alien to design display electronics in single crystal silicon  Allows Alien to drive any and all display materials  Permits, for the first time, active electronics on plastic substrates  4 patents issued, 1 allowed, 22 more filed/in process  Lowers display factory capital investment from ~$1 billion to under $100 million  Modular factory capacity increase ($25 million increments)

5 Technology

6 Flat Display Process Flow CMOS Wafers Micromachine Blocks FSA Glass Panel or Plastic Panel Generate Holes Complete Display (standard)

7 Manufacturing Flow Form Receptor Sites FSA Fill Receptors Planarize NanoBlocks™ IC Metallize Form Wiring Assemble Display Test Remove from Web Form NanoBlock™ ICs

8 NanoBlock TM ICs On A Dime Photo by Ron Wilson 185 Micron NanoBlock 77 Micron NanoBlock

9 Receptor formation High Throughput Accurate Receptor Sites on Flexible Substrate

10 FSA/Web Process Continuous, fluid assisted in-line FSA FSA Fluid

11 Connected NanoBlock TM ICs

12 NanoBlock TM IC on Flexible Substrate Nanoblock™ circuit

13 Display Cross Section (Concept) SiO 2 / Polyester/ ITO Nanoblock™ IC Aluminum Wiring Electro Optic Material (PDLC, LEP, OLED, etc.) Note: Not to scale Polymer-Based Flexible Substrate Polymer Dielectric/ Planarization Layer

14 Products

15 Product Roadmap 2000 Micro Smart Cards Pagers Cellular Phones Palm Pilots PDA Handhelds Personal Videos Transportation Computers 2005 Wall-Hung Display New 2000 Production (300 Mil) (80 Mil) (105 Mil) (15 Mil) (500K)

16 “Amber” Display with PDLC

17 First Products – Smart Card Displays Photos Courtesy GEMPLUS

18 Conclusion Alien is not a niche manufacturer... Alien is going after major display markets... A little bigger, a little more resolution, a little more value-added each year... Alien is not inventing, but combining modern manufacturing with IP... Alien has the cost advantages, the features & the IP protection... Alien has: management experience sustainable advantages and scalable manufacturing processes Alien Technology…….can become the next Intel


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