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Good Hygiene Practices along the coffee chain Describe Product and Identify Intended Use – Tasks 2 & 3 Module 4.4
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Slide 2 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Objectives and contents Objectives To outline the procedure involved in preparing a complete product description To make trainees aware of the importance of an accurate and detailed product description Contents What knowledge is required for a good product description Questions concerning formulation Processing/handling checklists Documenting HACCP Tasks 2 and 3
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Slide 3 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Product description The team must have a complete understanding of the product, including Details of product composition Details of processing procedures Properties, destination and use of the product Complete product description assists in the identification of all potential hazards
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Slide 4 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Scope of product description Product description should cover Formulation Potential of product or constituents to support microbial growth Packaging Processing methods / production technology Intended use and target consumer
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Slide 5 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Product formulation What raw materials and ingredients are used? List raw materials List product ingredients and additives List physical and chemical properties of the product and constituents (pH, Aw, Eh)
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Slide 6 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Associated hazards List pathogens and other hazards known to be associated with food Consider source of raw materials to assess potential for contamination (e.g. proximity to soil, special requirements of the crop and its production) Evaluate characteristics of potential microbial contaminants (e.g. limiting pH, Aw, temperature, preservatives, resistant adaptations) Raw materials Physico-chemical properties Ingredients and additives Packaging
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Slide 7 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Associated hazards pH, Aw and Eh ranges of raw materials and finished product At these ranges is microbial growth prevented or pathogens inactivated? Impact of these parameters on other quality characteristics of the product Raw materials Physico-chemical properties Ingredients and additives Packaging
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Slide 8 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Associated hazards Tabulate additives against concentrations and permitted levels in product Consider role, properties and mode of action of additives Consider compatibility with product/processing conditions Consider hazards that might be associated with other ingredients Raw materials Physico-chemical properties Ingredients and additives Packaging
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Slide 9 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Associated hazards List packaging materials used with raw material, intermediate or final products Evaluate possibility of hazards being introduced by the packaging material Evaluate impact of packaging on growth and survival of micro-organisms Raw materials Physico-chemical properties Ingredients and additives Packaging
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Slide 10 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Processing and handling checklist Possibility of contamination occurring during processing, handling and preparation How much time is taken for each step of processing, preparation, handling, storage?
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Slide 11 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Processing and handling checklist Will micro-organisms or toxic substances of concern be inactivated during processing? Physical conditions imposed during processing Time course of processing Is processing based on scientific data Would more severe processing be acceptable?
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Slide 12 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Processing and handling checklist Possibility of re-contamination Shelf-life related to conditions during distribution and utilisation by the consumer
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Slide 13 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Documentation The assessment made by the HACCP team should be documented and retained for the record Sample forms are provided for recording essential elements of product description and composition
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Slide 14 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Form 1 – product description Product name Important product characteristics (Aw, pH, etc) How the product is to be used Packaging Shelf-life Where the product will be sold Labelling instructions Special distribution Date:Approved By:
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Slide 15 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Completing Form 1 – an example Packaging 1. bulk loaded in containers, 22t Shelf-life 2. stacked in containers: 60kg sisal sacks, 18t Where the product will be soldTo be blended, roasted and repackaged before sale - boiling water extraction into beverage Date:Approved By:
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Slide 16 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Completing Form 1 – an example Packaging Bulk loaded in containers, 22t Stacked in containers: 60kg sisal sacks,18t Shelf-life1 year Where the product will be soldDomestic roaster/exporter warehouse Date:Approved By:
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Slide 17 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Form 1: product description – example of currants Labelling instructionsStore in a cool, dry place Special distribution controlNone Date:Approved By:
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Slide 18 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Form 2 – product ingredients and incoming material Raw materialPackaging materialIngredients Date:Approved By:
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Slide 19 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Completing Form 2 – an example Raw materialPackaging materialIngredients Dry coffee cherry 60kg sisal stitched sacks or lined / unlined containers None Date:Approved By:
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Slide 20 Module 4.4 – Describe Product and Identify Intended Use – Tasks 2 & 3 Summary A product description is prepared That considers product formulation and other incoming materials That lists potential hazards That considers processing features and intended use
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