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Published byBaldwin Greene Modified over 9 years ago
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I am a Design and Development Engineering Professional with a proven record at several top companies. I have revenue enhancing, product line extension and cost reduction expertise. I especially like to work under pressure. My product specialties have been with industrial products, including connectors, industrial control, switchgear and connectors. I am very knowledgeable in engineering materials, fabrication processes, industry standards and agency certification.
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B.S. & M.S. Mechanical Engineering- University of Wisconsin-Madison P.E.- Wisconsin Research & Thesis on modeling solar assisted refrigerant-filled collector heat pumps in the UW Solar Lab First position was Development Engineer with the Trane Company Developed heat exchangers and complete refrigeration/air conditioning systems
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Design & performance of metal enclosed medium voltage (15 to 38 kV) switchgear Important issues: security, corrosion, controlling moisture & ventilation, manufacturability, industry practices Listed on three U.S. patents
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Product extensions Design to order Application analysis Cost reductions Electrical & Mechanical test performance Part & tool qualifications Returned product analysis New Designs Conduct PPAP’s NEMA industrial control devices
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Product prototype & test samples – often hand assembled CAD software use Lab test preparation and reporting Visits and personal knowledge of customers and suppliers Visits and excellent working relationship with manufacturing co- workers Leading project meetings and project management How I did it
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Overseas supplier evaluation Material evaluation and selection – arc boxes, metals Component evaluation and selection – accelerated test program using “hybrid” devices and Weibull probability statistical analysis. Project was accomplished in 9 months Siemens Industry Engineering project lead to relocate two product lines to India/China High Profile Projects Electromagnetic coil designs Dual voltage/DC coil design for DP contactor line New supplier for electromagnetic coils for entire product line including new designs/processes
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Electromagnetic coil designs Dual voltage/DC coil design for DP contactor line New supplier for electromagnetic coils for entire product line including new designs/processes Contactor noise six sigma project Valuable team member Conducted complete analysis with Pareto, FMEA, process map, root cause, tree diagrams, measurements, testing, process improvements, implementation of QC station in assembly plant,
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Short circuit testing UL-508A Enclosures, handles, disconnects Private label contactors, enclosures, enclosed safety switch, latching relay Complete enterprise transition to SAP Pro/E user NEMA industrial control devices
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Design of connectors and cable assemblies Three Φ, single Φ, signal cable requirements Product extensions Design to order Application analysis Hands on mold flow analysis Hands on studies of gland sealing and molded plastic adhesion Detailed understanding of pin and socket design, materials, processing and plating Industrial electrical connectors
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Electrical & Mechanical test performance Part & tool qualifications Returned product analysis New Designs Conduct PPAP’s Engineering maintenance of accessories CAD software – Pro/E, Inventor, CoCreate, AutoCAD SAP super user Molex
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UL 2237 for motor branch circuits & high short circuit rating up to 30A/600VAC Finished design of complete product line and added extensions Created parallel product line for Rockwell Automation Molex Brad® Power sealed three and four pole modular wiring system – replaces conduit High Profile Projects CSA Class 1 Divison 2/Zone 2 connector for lighting Designed 4 pole version for new customer Developed product extensions for 3 pole version
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Private Label bimetal thermal motor protectors Develop new technologies in circuit protection at higher AC/DC voltages Develop arc suppression technology for potential use in other products TE Connectivity PolySwitch PPTC (Polymer Positive Temperature Coefficient) Solarlock Relays
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Add value to my new organization by transferring abilities and motivation in: Engineering design and development Project and team membership and leadership Communication and problem solving Meeting deadlines and goals
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